SINAMICS G110M distributed frequency inverters Siemens

Обзор



The SINAMICS G110M distributed frequency inverters are the solution for drive tasks in which a motor integrated frequency inverter is required. With different device versions (frame sizes FSA to FSB) in a power range from 0.37 kW to 4 kW (0.5 hp to 5 hp), the SINAMICS G110M is suitable for a wide variety of drive solutions. SINAMICS G110M supports continuous speed control of three-phase asynchronous motors and fulfills all the requirements of conveyor system applications from simple speed control through to demanding sensorless vector control. It can be integrated seamlessly into the system thanks to its compact design in IP65/IP66 degree of protection.

Through the integrated functions such as quick stop and the limit switch function, the SINAMICS G110M is particularly suited for conveyor system applications.

For applications that require safety engineering, the SINAMICS G110M has the integrated STO (Safe Torque Off 1)) function, which can be implemented without further external components. Integration via PROFIBUS, PROFINET or USS into a higher-level SIMATIC controller is very easy thanks to the full TIA Portal integration 1) – one tool, one operating concept, one data storage.

SINAMICS G110M CU240M PN Control Unit, cable gland and PM240M Power Module FSA 1.5 kW (2 hp)

SINAMICS G110M CU240M PN Control Unit, plug-in and PM240M Power Module FSA 1.5 kW (2 hp)

Reasons for using distributed drive systems

  • Modular drive solutions – thus standardized mechatronic elements that can be individually tested
  • No need for a cabinet, resulting in a smaller space requirement and less cooling
  • Long cables between the inverter and motor can be avoided (which means lower power losses, reduced interference emission and lower costs for shielded cables and additional filters)
  • Considerable benefits for conveyor systems with their extensive coverage (e.g. in the automotive and logistics industries)

Siemens family of distributed drives

Siemens offers an innovative portfolio of frequency inverters to optimally implement distributed drive solutions. The strengths of the individual members of the drive family permit simple adaptation to the widest range of application demands:

  • Identical connection systems
  • Standard commissioning and configuration tools

Products from the family of distributed drives:

  • SINAMICS G110M frequency inverters
  • SINAMICS G110D frequency inverters
  • SINAMICS G120D frequency inverters
  • SIMATIC ET200pro FC-2 inverters (available soon)
  • SIRIUS M200D motor starters

Modularity

SINAMICS G110M is a modular, motor integrated inverter system with IP65/66 degree of protection comprising various function units. The main units are:

  • Control Unit (CU)
  • Power Module (PM)

The Control Unit controls and monitors the Power Module and the connected motor using several different closed-loop control types that can be selected. The digital and analog inputs and digital outputs on the device support the simple wiring of sensors and actuators directly at the drive. The input signals can either be directly linked within the Control Unit and initiate local responses independently or they can be transferred to the central control via PROFIBUS or PROFINET for further processing within the context of the overall plant.

The Power Module supplies the motor in a performance range from 0.37 kW to 4 kW (0.5 hp to 5 hp). The Power Module is controlled by a microprocessor in the Control Unit. State-of-the-art IGBT technology with pulse width modulation is used for highly reliable and flexible motor operation. Comprehensive protection functions provide a high degree of protection for the Power Module and the motor. The latest technical documentation (catalogs, dimensional drawings, certificates, manuals and operating instructions) is available on the Internet at the following address:

http://www.siemens.com/sinamics-g110m

and offline on the DVD-ROM CA 01 in the Drive Technology Configurator (DT Configurator). In addition, the DT Configurator can now be used on the Internet without requiring any installation. The DT Configurator can be found in the Siemens Industry Mall at the following address:

http://www.siemens.com/dt-configurator

Safety Integrated

The distributed SINAMICS G110M inverters are already equipped with the integrated STO safety function (Safe Torque Off 1), certified in accordance with IEC 61508 SIL 2 as well as EN ISO 13849‑1 PL d and Category 3). It can be activated either over PROFIsafe or over the safety input.

Additional information is provided in chapter Highlights, section Safety Integrated.

STARTER commissioning tool

The STARTER commissioning tool (V4.3 SP3 and higher) supports the commissioning and maintenance of SINAMICS G110M inverters. The operator guidance combined with comprehensive, user-friendly functions for the relevant drive solution allow you to commission the device quickly and easily.

SINAMICS Startdrive commissioning tool (V13 and higher)

SINAMICS Startdrive is a tool for configuring, commissioning, and diagnosing the SINAMICS family of drives and is integrated into the TIA Portal. SINAMICS Startdrive can be used to implement drive tasks with the SINAMICS G110M, SINAMICS G120, SINAMICS G120C, SINAMICS G120D and SINAMICS G120P inverter series. The commissioning tool has been optimized with regard to user friendliness and consistent use of the TIA Portal benefits of a common working environment for PLC, HMI and drives.

1) Available for firmware version V4.7 or higher

Дизайн



The SINAMICS G110M distributed inverters are modular frequency inverters for standard drives. Each SINAMICS G110M comprises two operative units – a Power Module and a Control Unit.

SINAMICS G110M CU240M PN Control Unit plug-in and PM240M Power Module FSA 1.5 kW (2 hp)

Power Modules

SINAMICS G110M PM240M Power Module FSA 1.5 kW (2 hp)

The following PM240M Power Modules are available for the SINAMICS G110M distributed inverters:

PM240M Power Modules
Rated power

Frame size

0.37 kW (0.5 hp)

FSA

0.75 kW (1 hp)

FSA

1.1 kW (1.5 hp)

FSA

1.5 kW (2 hp)

FSA

2.2 kW (3 hp)

FSB

3 kW (4 hp)

FSB

4 kW (5 hp)

FSB



Control Units

SINAMICS G110M CU240M PN Control Unit cable gland

A Control Unit performs closed-loop control functions for the inverter. In addition to the closed-loop control, it has additional functions that can be adapted to the particular application through parameterization.

The following Control Units are available for SINAMICS G110M distributed inverters:

CU240M Control Units

Several Control Units are available in different versions:

Control Unit

Fieldbus communication via

Connection system

For motor frame sizes

CU240M

USS/Modbus RTU

Screw-type version

71, 80/90, 100/112

CU240M DP

PROFIBUS

Screw-type version

71, 80/90, 100/112

CU240M DP

PROFIBUS

Plug-in version

71, 80/90, 100/112

CU240M PN

PROFINET, EtherNet/IP

Screw-type version

71, 80/90, 100/112

CU240M PN

PROFINET, EtherNet/IP

Plug-in version

71, 80/90, 100/112



Supplementary system components

Intelligent Operator Panel IOP Handheld

The IOP supports both entry-level personnel and drive experts. Thanks to the large plain text display, menu-based operation and the application wizards, it is easy to commission, diagnose and locally control standard drives.

Memory card

The parameter settings for the inverter can be stored on the SINAMICS SD memory card. When service is required, e.g. after the inverter has been replaced and the data have been downloaded from the memory card, the system is immediately ready for use again.

PC inverter connection kit (mini USB interface cable) for communication with a PC

For controlling and commissioning an inverter directly from a PC if the appropriate software (STARTER commissioning tool V4.3 and higher or SINAMICS Startdrive V13 and higher) has been installed.

Internal braking resistors

Excess energy in the DC link is dissipated in the internal braking resistor.

24 V DC power supply

A 24 V DC power supply is also available for SINAMICS G110M. This is mounted directly on the inverter and supplies the device with 24 V DC, so there is no need to connect an external 24 V DC power supply.

Wall mounting kit

If a distributed SINAMICS G110M inverter should not or cannot be mounted on the motor, a wall mounting kit is available. With the wall mounting kit SINAMICS G110M can be mounted close to the motor – according to the conditions of the plant.

Repair switch

For SINAMICS G110M a repair switch is available. This is mounted directly on the inverter and separates SINAMICS G110M on the input side from the 400 V line supply.

Connecting cable for the Control Units

Flexible plug-in cables to transfer data between the Industrial Ethernet stations or PROFIBUS stations, as well as to supply power to the Control Unit.

Connecting cable for the Power Modules

Connector sets and pre-assembled cables for the line supply can be ordered as accessories.

Installation kits

Different installation kits can be ordered as accessories for the Control Units with plug-in connections and Control Units with cable gland connections.

These kits include covers or cable glands for protecting or connecting the 400 V 3 AC supply, the 24 V DC supply and the mechanical motor brake.

Spare Parts Kit

A Spare Parts Kit is available which comprises small parts such as seals, caps and screws.

Конфигурация



The following electronic configuring aids and engineering tools are available for the SINAMICS G110M distributed inverters:

Drive Technology Configurator (DT Configurator) within the CA 01

The interactive catalog CA 01 – the offline Industry Mall of Siemens on DVD‑ROM – contains over 100 000 products with approximately 5 million possible drive system product variants. The Drive Technology Configurator (DT Configurator) has been developed to facilitate selection of the correct motor and/or inverter from the wide spectrum of drives. It is integrated as a selection tool in Catalog CA 01.

Online DT Configurator

In addition, the DT Configurator can now be used on the Internet without requiring any installation. The DT Configurator can be found in the Siemens Industry Mall at the following address:

http://www.siemens.com/dt-configurator

SIZER for Siemens Drives engineering tool

The SIZER for Siemens Drives engineering tool makes it easy to configure the SINAMICS and MICROMASTER 4 drive family. It provides support when selecting the hardware and firmware components necessary to implement a drive task. SIZER for Siemens Drives is designed to support configuring of the entire drive system.

Additional information on the SIZER for Siemens Drives engineering tool is provided in the chapter Engineering tools.

The SIZER for Siemens Drives engineering tool is available free on the Internet at 
http://www.siemens.com/sizer

STARTER commissioning tool

The STARTER commissioning tool allows menu-prompted commissioning, optimization and diagnostics. Apart from the SINAMICS drives, STARTER is also suitable for the MICROMASTER 4 devices; for SINAMICS G110M , STARTER V4.3 SP3 and higher.

You can find further information about the STARTER commissioning tool in the chapter Engineering Tools.

Additional information about the STARTER commissioning tool is available on the Internet at 
http://www.siemens.com/starter

SINAMICS Startdrive commissioning tool (V13 and higher)

SINAMICS Startdrive is a tool for configuring, commissioning, and diagnosing the SINAMICS family of drives and is integrated into the TIA Portal. SINAMICS Startdrive can be used to implement drive tasks with the SINAMICS G110M, SINAMICS G120, SINAMICS G120C, SINAMICS G120D and SINAMICS G120P inverter series. The commissioning tool has been optimized with regard to user friendliness and consistent use of the TIA Portal benefits of a common working environment for PLC, HMI and drives.

You can find further information on the SINAMICS Startdrive commissioning tool in the chapter Engineering Tools.

The SINAMICS Startdrive commissioning tool is available free on the Internet at
http://www.siemens.com/startdrive

Особенности



Fast commissioning

  • Preconfigured with SIMOGEAR
  • Loop-through of 24 V DC and 400 V 3 AC and communication – no T-distributor necessary
  • Internal braking resistors - typical applications can be implemented without external braking resistors
  • Rugged, with IP65/66 degree of protection, up to 55 °C ambient temperature
  • Commissioning via fieldbus

Fast commissioning on site

  • Local commissioning via DIP switch, standard USB interface and potentiometer or Intelligent Operator Panel (IOP)
  • Plug-in connections for 400 V 3 AC and 24 V DC, plug-in I/Os and communication
  • Local diagnostics with LEDs
  • Uploading, saving and cloning of parameters with SINAMICS SD card and IOP Intelligent Operator Panel

Full functionality

  • Integrated safety functions (STO locally via F-DI or via PROFIsafe)
  • PROFINET communication to PROFIBUS at no extra cost
  • Integrated communication: USS, Modbus RTU, PROFIBUS, PROFINET and EtherNet/IP
  • Basic PLC functions and additional conveyor technology functions
  • I/Os can be used as distributed I/Os of the PLC

Efficient engineering

  • Fully integrated in Totally Integrated Automation, Totally Integrated Automation Portal and Integrated Drive System
  • Automatic diagnostics in combination with SIMATIC controller

Flexible commissioning

  • Integrated, specific software functionality for conveyor systems:
    • Quick stop function for fast reaction times to sensors
    • Limit switch functionality, e.g. for rotary table, corner transfer unit
  • Use of the same software tools (STARTER and SINAMICS Startdrive) as for all SINAMICS drives

Технические данные



Unless explicitly specified otherwise, the following technical specifications are valid for all the following SINAMICS G110M distributed inverter components listed here.

SINAMICS G110M

Mechanical specifications

Vibratory load

 
  • Transport acc. to EN 60721‑3‑2 1)

Class 1M2

  • Operation acc. to EN 60721‑3‑3

Class 3M3

Shock load

 
  • Transport acc. to EN 60721‑3‑2 1)

Class 1M2

  • Operation acc. to EN 60721‑3‑3

Class 3M3

Ambient conditions

 

Protection class according to EN 61800‑5‑1

Class III (PELV)

Touch protection according to EN 61800‑5‑1

Class I (with protective conductor system)

Permissible ambient and coolant temperature (air)
during operation for Power Modules

-10 ... +40 ℃ (14 ... 104 °F) without derating

>40 ... 55 ℃ (104 ... 131 °F) see derating characteristics

Permissible ambient and coolant temperature (air)
during operation for Control Units

-10 ... +55 °C (14 ... 131 °F) without derating

Humidity, max.

95 % at 40 °C (104 °F)

Ambient temperature

 
  • Storage 1) acc. to EN 60068‑2‑1

-40 ... +70 °C (-40 ... +158 °F)

  • Transport 1) acc. to EN 60068‑2‑1

-40 ... +70 °C (-40 ... +158 °F)

  • Operation acc. to EN 60068‑2‑2

-10 ... +40 ℃ (14 ... 104 °F) without derating

Environmental class/harmful chemical substances

 

Operation acc. to EN 60721‑3‑3

Class 3C2

Degree of pollution acc. to EN 61800‑5‑1

2

Certification for fail-safe versions

  • According to IEC 61508

SIL 2

  • According to EN ISO 13849‑1

PL d and Category 3

Standards

Compliance with standards

UL 508C (UL list number E121068), cUL, CE, C-Tick

CE marking, according to

Low-Voltage Directive 2006/95/EC

EMC Directive 2)

 
  • Frame sizes FSA to FSC with integrated line filter class A

Category C2  3) according to EN 61800‑3

 

Note:

The EMC product standard EN 61800-3 does not apply directly to a frequency inverter but to a PDS (Power Drive System), which comprises the complete circuitry, motor and cables in addition to the inverter. The frequency inverters on their own do not generally require identification according to the EMC Directive.



1) In product packaging.

2) For further general information, see also chapter SINAMICS G120, section Technical specifications, Compliance with standards.

3) With shielded motor cable up to 5 m (16.41 ft).