SINAMICS S120M distributed servo drive Siemens

Область применения



Typical SINAMICS S120M applications include the packaging, printing, glass and textile industries.

Обзор



SINAMICS S120M

SINAMICS S120M is the distributed version of the modular SINAMICS S120 drive system. This drive is a compact and turnkey drive unit that comprises

  • AM600 Adapter Module for supplying the distributed drive unit
  • Distributed drive unit (synchronous servomotor with integrated power unit and encoder)
  • Hybrid cable for power and communication

The power unit is not integrated in the control cabinet, as is normally the case, but in the motor for the driven axis. This brings advantages and freedoms for existing or new machine concepts.

Дизайн



The SINAMICS S120M distributed drive system comprises the following units:

  • AM600 Adapter Module
  • Distributed drive unit (1FK7 synchronous servomotor with integrated Motor Module and multi-turn absolute encoder)
  • MOTION-CONNECT hybrid cable
  • DRIVE-CLiQ Extension (necessary with more than 6 distributed drive units)
  • Hybrid Cabinet Bushing, optional
  • Terminating connector (essential for achieving the degree of protection; included in scope of supply of AM600 Adapter Module)

Функции


  • The 24 V electronics power supply is either provided from an external supply or from a Control Supply Module (CSM). The supply can also be taken from the central drive line-up using the 24 V terminal connector
  • Use of Line Modules (Active Line Module, Basic Line Module and Smart Line Module) from the SINAMICS S120 product family
  • The AM600 Adapter Module opens a line of distributed drive units. It feeds the DC link, auxiliary voltage, and DRIVE-CLiQ in a hybrid cable.
  • If several drive units are to be operated, then the possible number depends on the central Control Unit. If an additional Control Unit is used, the closed-loop control signals are fed into the DRIVE-CLiQ line via a DRIVE-CLiQ Extension
  • AM600 Adapter Module, DRIVE-CLiQ Extension and Hybrid Cabinet Bushing are not "visible" DRIVE-CLiQ nodes in the topology. The number of DRIVE-CLiQ Extensions is not restricted.
  • As Control Unit or control, all multi-axis Control Units in the SINAMICS/SIMOTION/SINUMERIK range can generally be used (CU320‑2, D4xx‑2, CX32‑2, NCUxx). The releases of SINAMICS S120M for the corresponding systems are published via the Siemens Industry Online Support Portal: http://support.automation.siemens.com

Principle of a SINAMICS S120M topology

Интеграция



Integration of SINAMICS S120M into the SINAMICS S120 drive system

Modular system for complex drive tasks

SINAMICS S120 solves complex drive tasks for a very wide range of industrial applications and is, therefore, designed as a modular system. Users can choose from many different harmonized components and functions to create a solution that best meets their requirements.

The powerful SIZER for Siemens Drives configuration tool makes it easier to choose and determine the optimum drive configuration.

SINAMICS S120 optimally supports:

  • Synchronous and asynchronous motors
  • Linear and torque motors
  • SINAMICS S120M

System architecture with a central Control Unit:

On the SINAMICS S120, the drive intelligence is combined with closed-loop control functions into Control Units. These units are capable of controlling drives in the vector, servo and V/f modes. They also perform the speed and torque control functions plus other intelligent drive functions for all axes on the drive. Inter-axis connections can be established within a component and easily configured in the STARTER commissioning tool using a mouse.

Functions for higher efficiency

  • Basic functions: Speed control, torque control, positioning functions
  • Intelligent starting functions for independent restart after power supply interruption
  • BICO technology with interconnection of drive-specific DI/DOs for easy adaptation of the drive system to its machine environment
  • Integrated safety functions for rational implementation of safety concepts
  • Regulated infeed/regenerative feedback functions for preventing undesirable reactions on the supply, allowing recovery of braking energy and ensuring greater stability against line fluctuations.

DRIVE-CLiQ – the digital interface between SINAMICS components

The SINAMICS S120 components, including the motors and encoders, are interconnected via a joint serial interface called DRIVE-CLiQ. The standardized cables and connectors reduce the variety of different parts and cut storage costs. Encoder evaluations for converting standard encoder signals to DRIVE-CLiQ are available for third-party motors or retrofit applications.

Electronic rating plates in all components

An important digital linkage element of the SINAMICS S120 drive system are the electronic rating plates integrated in every component. They allow all drive components to be detected automatically via DRIVE-CLiQ wiring. As a result, data do not need to be entered manually during commissioning or component replacement – helping to ensure that drives are commissioned successfully!

The electronic rating plate contains all the relevant technical data about that particular component. In the motors, for example, this data includes the parameters of the electric equivalent circuit diagram and characteristic values for the built-in motor encoder. In addition to the technical data, the rating plate includes logistical data (manufacturer ID, article number, and ID). Since this data can be called up electronically on site or remotely, all the components used in a machine can always be individually identified, which helps simplify servicing.

Особенности


  • Reduced heat losses in the control cabinet thanks to distributed configuration
  • Reduced air conditioning in the control cabinet thanks to the power unit integrated into the motor
  • Reduced control cabinet volume thanks to the power unit integrated into the motor
  • Increased degree of flexibility for modernizations/retrofits thanks to specified control cabinet sizes
  • Less time spent on cabling, because the pre-assembled hybrid cable contains all signal and power cables
  • Reduction in overall cable length, because the pre-assembled hybrid cable contains all signal and power cables
  • Up to 12 distributed drive units can be operated on one AM600 Adapter Module, depending on their power ratings
  • Any number of AM600 Adapter Modules can be operated on one appropriately dimensioned infeed
  • Drive-integrated DI/DOs for easy adaptation to the machine environment
  • All safety variants and communication variants of the SINAMICS S120 system are also available in SINAMICS S120M
  • With the Terminal Module (TM54F), all of the safety functions available in the SINAMICS S120 drive system are available
  • Optimum integration into the SIMOTION and SINUMERIK system landscape

Технические данные



AM600 Adapter Module

6SL3555-2BC10-0AA0

Line connection voltage

380 ... 480 V 3 AC ±10 % (in operation -15 % <1 min)

Line frequency

47 ... 63 Hz

Electronics power supply (input)

 

  • Electronics voltage

24 V DC -15 ... +20 %

  • Electronics current

20 A

  • 24 V busbar current-carrying capacity

20 A

Electronics line supply (output)


 

  • Electronics power supply

48 V DC

  • Rated power Pout1)

0.45 kW

  • Output current

10 A

DC link supply

 

  • DC link voltage

510 ... 720 V DC

  • Output current Irated

25 A

  • Base-load current Ibase

21.3 A

  • S6 current IS6 40 %

30 A

  • Peak current Imax

50 A

  • DC link capacitance

705 μF ±20 %

  • DC link busbar current-carrying capacity

100 A

Rated power, electrical

For a DC link voltage of 600 V DC

14.7 kW

Total power loss

Including electronics losses

0.06 kW

Minimum cable length to the 1st axis

3 m (9.84 ft)

Format

Booksize compact

Degree of protection

IP20

Ambient temperature during operation, perm.

0 ... 40 °C (32 ... 104 °F)
>40 ... 55 °C (104 ... 131 °F) see derating characteristics of the Line Modules

Dimensions

 

  • Width

75 mm (2.95 in)

  • Height

270 mm (10.63 in)

  • Depth

224 mm (8.82 in)

Weight, approx.

3.2 kg (7 lb)



1) Only applies for an electronics input voltage > 26.5 V.

 

Distributed drive unit

(synchronous servomotor with Motor Module and encoder)

 

6SL3532-6DF71-0R..

6SL3540-6DF71-0R..

6SL3542-6DF71-0R..

6SL3562-6DF71-0R..

6SL3563-6DF71-0R..

Type of construction

 

IM B5
IM V1
IM V3

IM B5
IM V1
IM V3

IM B5
IM V1
IM V3

IM B5
IM V1
IM V3

IM B5
IM V1
IM V3

Cooling method

 

Surface convection

Surface convection

Surface convection

Surface convection

Surface convection

Ambient temperature during operation, perm.

°C (°F)

-15 ... +40 (5 ... 104)
>40 ... 55 °C (104 ... 131 °F) with derating

-15 ... +40 (5 ... 104)
>40 ... 55 °C (104 ... 131 °F) with derating

-15 ... +40 (5 ... 104)
>40 ... 55 °C (104 ... 131 °F) with derating

-15 ... +40 (5 ... 104)
>40 ... 55 °C (104 ... 131 °F) with derating

-15 ... +40 (5 ... 104)
>40 ... 55 °C (104 ... 131 °F) with derating

Installation altitude, max.

m (ft)

1000 (3281)

1000 (3281)

1000 (3281)

1000 (3281)

1000 (3281)

Max. sound pressure level LpA (1 m) in accordance with DIN EN ISO 1680

Tolerance +3 dB

dB

55

55

55

65

65

Vibrational load in operation

Acc. to IEC 68‑2‑6, DIN EN 60721 Part 3‑0 and Part 3‑3

 

Class 3M3

Class 3M3

Class 3M3

Class 3M3

Class 3M3

  • Constant deflection in frequency range 2 … 9 Hz

mm (in)

1.5 (0.06)

1.5 (0.06)

1.5 (0.06)

1.5 (0.06)

1.5 (0.06)

  • Constant deflection in frequency range 10 … 200 Hz

 

0.5 × g

0.5 × g

0.5 × g

0.5 × g

0.5 × g

Shock load in operation

Acc. to DIN EN 60721 Part 3‑0 and Part 3‑3

 

Class 3M3

Class 3M3

Class 3M3

Class 3M3

Class 3M3

  • Max. peak acceleration

 

7 × g

7 × g

7 × g

7 × g

7 × g

  • Shock duration

ms

22

22

22

22

22

Degree of protection

 

 

 

 

 

 

  • Standard

 

IP54
(IP65 available soon)

IP65

IP65

IP65

IP65

  • Optional

 

IP67

IP67

IP67

IP67

IP67

Weight, approx.

with brake

kg (lb)

4.5 (9.9)

5.7 (12.6)

7.5 (16.5)

13 (29)

15 (33)

Synchronous servomotor

Shaft height

 

36

48 short

48 long

63 short

63 long

Rated speed

rpm

3000

3000

3000

3000

3000

Max. speed

rpm

9000

9000

6400

5600

6400

Rated torque

Nm (lbf-in)

0.8 (7.08)

1.05 (9.29)

1.8 (15.9)

2.7 (23.9)

2.2 (19.5)

Max. torque

Nm (lbf-in)

3 (26.6)

4.9 (43.4)

10 (88.5)

19.3 (171)

27 (239)

Static torque

Nm (lbf-in)

1 (8.85)

1.3 (11.5)

2.5 (22.1)

5 (44.3)

7.1 (62.8)

Stall current

A

1.4

1.9

1.8

3.15

5

Moment of inertia

 

 

 

 

 

 

  • Without brake

kgm2 (lbf-in-s2)

0.065 × 10-3 (0.58 × 10-3)

0.16 × 10-3 (1.42 × 10-3)

0.29 × 10-3 (2.57 × 10-3)

1.12 × 10-3 (9.91 × 10-3)

1.47 × 10-3 (13 × 10-3)

  • With brake

kgm2 (lbf-in-s2)

0.075 × 10-3 (0.66 × 10-3)

0.192 × 10-3 (1.7 × 10-3)

0.32 × 10-3 (2.83 × 10-3)

1.22 × 10-3 (10.8 × 10-3)

1.57 × 10-3 (13.9 × 10-3)

Shaft torsional stiffness

Nm/rad

4100

13000

11400

26500

25000

Motor Module

Electronics power supply

V DC

48

48

48

48

48

Power consumption, max.
electronics power supply

W

12

12

12

12

12

Power consumption, brake

W

10

15

15

20

20

Rated DC link voltage

V DC

600

600

600

600

600

DC link voltage

V DC

510 ... 720

510 ... 720

510 ... 720

510 ... 720

510 ... 720

Output voltage

V AC

0 ... 0.717 × DC link voltage

0 ... 0.717 × DC link voltage

0 ... 0.717 × DC link voltage

0 ... 0.717 × DC link voltage

0 ... 0.717 × DC link voltage

Overvoltage trip

V DC

820 ±2 %

820 ±2 %

820 ±2 %

820 ±2 %

820 ±2 %

Undervoltage trip

V DC

380 ±2 %

380 ±2 %

380 ±2 %

380 ±2 %

380 ±2 %

Current-carrying capacity of the DC link

A

25

25

25

25

25

DC link capacitance

μF

8

24

24

48

48

Pulse frequency

kHz

4

4

4

4

4

Output current

 

 

 

 

 

 

  • Output current Irated

A

1.2

1.7

1.4

1.9

2

  • Base-load current Ibase

A

1.1

2.5

2

1.4

1.5

  • S6 current IS6 40 %

A

1.7

1.3

1.1

2.8

2.9

  • Peak current Imax

A

4.5

7.7

7.6

14

21

Surface temperature

°C (°F)

<100 (212)

<100 (212)

<100 (212)

<100 (212)

<100 (212)

Encoder (absolute encoder AM20DQI)

Resolution within one revolution

bit

20

20

20

20

20

Traversing range (multi-turn)

Revolutions

4096

4096

4096

4096

4096



 

Hybrid cable

6FX8002-7HY..-....

Cross-section

4 mm2

Max. line length per AM600 Adapter Module

100 m (328 ft)

Max. current-carrying capacity

25 A



Дальнейшая информация



Further information is available at
http://www.siemens.com/sinamics-s120

 

In the SITRAIN learning concept, SINAMICS S120M is handled in courses DR‑SN‑UEB and DR‑SNS‑SI.

Further information about the courses is available at
http://www.siemens.de/sitrain