Liquid-cooled units Siemens

Обзор



The SINAMICS S120 liquid-cooled drive units are specifically designed to address the requirements relating to liquid cooling; they are characterized by their high power density and optimized footprint. Liquid cooling dissipates heat much more efficiently than air cooling systems. As a result, liquid-cooled units are much more compact than air-cooled units with the same power rating. Since the power losses generated by the electronic components are almost completely dissipated by the liquid coolant, only very small cooling fans are required. This makes the drive units extremely quiet in operation. Due to their compact dimensions and almost negligible cooling air requirement, liquid-cooled units are the preferred solution wherever installation space is restricted and/or the ambient operating conditions are rough.

Control cabinets with liquid cooling are easy to implement as hermetically sealed units with degrees of protection of IP54 or higher.

The product portfolio includes the following liquid-cooled SINAMICS S120 chassis units:

  • Ready-to-connect AC/AC units:
    • Power Modules
  • Infeed units:
    • Basic Line Modules
    • Active Line Modules
  • Inverters (Motor Modules)

System components such as line reactors, Active Interface Modules, motor reactors and motor filters are air-cooled.

Highlights of the liquid-cooled units

  • Up to a 60 % smaller footprint than air-cooled drive converters
  • All main components such as power semiconductors, DC link capacitors and balancing resistors are cooled by the cooling circuit
  • Only a low flow rate is required
  • Uniform pressure drop of 0.7 bar
  • Automatic protective functions
  • Plated busbars
  • Extremely quiet with < 56 dB
  • Compatible with all components and functions and tools of the SINAMICS system family
  • The power rating can be extended by connecting units in parallel
  • No equipment fans

Cabinet units in liquid-cooled version

Liquid-cooled SINAMICS S120 drive units are also available as cabinet units, including cooling system. These are tailored to the specific requirements and represent a tailor-made, all-in-one solution for every drive task. You can obtain information about these units from your local Siemens office.

Example of a drive line-up with SINAMICS S120 liquid-cooled

Характеристика



Overload capability

SINAMICS S120 Liquid Cooled units have an overload reserve, e.g. to handle breakaway torques. If larger surge loads occur, this must be taken into account when configuring. In drives with overload requirements, the appropriate base load current must, therefore, be used as a basis for the required load.

The permissible overload levels are valid under the prerequisite that the drive units are operated with their base load current before and after the overload condition based on a duty cycle duration of 300 s.

For short, repeating load cycles with significant load fluctuations within the load cycle, the appropriate sections in the SINAMICS Low Voltage Engineering Manual must be observed (as PDF file on the CD-ROM provided with the catalog).

Power Modules and Motor Modules

The base load current for a low overload IL is the basis for a duty cycle of 110 % for 60 s or 150 % for 10 s.

Low overload

The base load current for a high overload IH is the basis for a duty cycle of 150 % for 60 s or 160 % for 10 s.

High overload

Line Modules

The base load current for a high overload IH DC is the basis for a duty cycle of 150 % for 60 s or Imax DC for 5 s.

High overload

Pressure drop

Pressure drop for frame size FL

Pressure drop for frame size GL

Current derating as a function of the temperature of the cooling liquid

Current derating as a function of ambient temperature

Permissible ambient temperature as a function of installation altitude

Voltage derating as a function of installation altitude

Технические данные



General technical specifications

Unless clearly specified otherwise, the following technical data are valid for all the following components of the liquid-cooled SINAMICS S120 drive system in the chassis format.

Electrical specifications

Rated voltages

380 ... 480 V 3 AC, ±10 % (-15 % < 1 min)

500 ... 690 V 3 AC, ±10 % (-15 % < 1 min)

Line supply types

Grounded TN/TT systems and non-grounded IT systems

Line frequency

47 ... 63 Hz

Overvoltage category

III to EN 61800-5-1

Electronics power supply

24 V DC, -15 % +20 %
implemented as PELV circuit in accordance with EN 61800-5-1
Ground = negative pole grounded via the electronics

Rated short-circuit current SCCR (Short Circuit Current Rating)

according to UL508C (up to 600 V), in conjunction with the specified fuses or circuit breakers

Rated power

 
  • 1.1 ... 447 kW

65 kA

  • 448 ... 671 kW

84 kA

  • 672 ... 1193 kW

170 kA

  • > 1194 kW

200 kA

Control method

Vector/servo control with and without encoder or V/f control

Fixed speeds

15 fixed speeds plus 1 minimum speed, parameterizable (in the default setting, 3 fixed setpoints plus 1 minimum speed are selectable using terminal block/PROFIBUS/PROFINET)

Skipped speed ranges

4, parameterizable

Setpoint resolution

0.001 rpm digital (14 bits + sign)
12 bit analog

Braking operation

With Active Line Modules and Smart Line Modules, four-quadrant operation as standard (energy recovery).

With Basic Line Modules, single-quadrant operation as standard.

Braking when the power fails using an optional braking module.



Mechanical specifications

Degree of protection

IP00 or IP20 dependent on type

Protection class

I acc. to EN 61800-5-1

Touch protection

EN 50274 / BGV A3 (for the intended purpose)

Type of cooling

Liquid cooling with integrated heat exchanger in aluminum or stainless steel version

Cooling circuit

 
  • System pressure with respect to the atmosphere, max.

600 kPa

  • Pressure drop at rated volumetric flow

70 kPa

  • Recommended pressure range

80 … 200 kPa

  • Inlet temperature of liquid coolant

Dependent on the ambient temperature, condensation is not permitted

0 … 45 °C without derating

> 45 … 50 °C, see derating data

Temperature range between 0 °C and 5 °C only with antifreeze

(recommended antifreeze "Antifrogen N" from the Clariant company)

Coolant quality

for aluminum heat sinks

for stainless steel heat sinks

  • Coolant basis

Deionized water with reduced conductivity (5 ... 10 μS/cm), e.g.:

  • "Battery water" with 0.2 % inhibitor, Nalco TRAC100 (manufacturer: Nalco) or Antifrogen N with a component X of 20 % < X ≤ 45 % (manufacturer: Clariant)
  • or filtered drinking water with 0.2 % inhibitor, Nalco TRAC100 (manufacturer: Nalco) or Antifrogen N with a component X of 20 % < X ≤ 45 % (manufacturer: Clariant) with the following quality:

Filtered drinking water with the following quality:

  • Chloride ions

< 40 mg/l, if required, achieved by adding deionized water

< 200 mg/l

  • Sulfate ions

< 50 mg/l

< 240 mg/l

  • Nitrate ions

< 50 mg/l

< 50 mg/l

  • pH value

5.5 ... 8.0

6.5 ... 9.0

  • Conductivity

< 500 μS/cm

< 2000 μS/cm

  • Total hardness

< 1.7 mmol/l

< 1.7 mmol/l

  • Dissolved substances

< 340 mg/l

< 340 mg/l

  • Grain size of particles in the water

< 100 μm

< 100 μm

 

The coolant definition specified here should only be considered as recommendation. For units that have been shipped, the information and data provided in the equipment manual supplied must be observed!



A detailed description of the cooling circuits and the recommended coolant is given in the SINAMICS Low Voltage Engineering Manual on the CD-ROM provided with the catalog.

Ambient conditions

Storage 1)

Transport 1)

Operation

Ambient temperature (air)

-40 ... +70 °C

Class 1K3
acc. to EN 60721-3-1

-40 ... +70 °C

Class  2K4
acc. to EN 60721-3-2

Line-side components, Power Modules, Line Modules and Motor Modules:

0 … 45 °C without derating
> 45 … 50 °C , see derating data

Control Units, supplementary system components, DC link components and Sensor Modules

0 … 50 °C

Relative humidity

Condensation, splashwater, and ice formation not permitted (EN 60204, Part 1)

5 ... 95 %

Class 1K4
acc. to EN 60721-3-1

max. 95 % at 40 °C

Class 2K3
acc. to EN 60721-3-2

5 ... 95 % 2)

Class 3K3
acc. to EN 60721-3-3

Environmental class/harmful chemical substances

Class 1C2
acc. to EN 60721-3-1

Class 2C2
acc. to EN 60721-3-2

Class 3C2
acc. to EN 60721-3-3

Organic/biological influences

Class 1B1
acc. to EN 60721-3-1

Class 2B1
acc. to EN 60721-3-2

Class 3B1
acc. to EN 60721-3-3

Degree of pollution

2 acc. to EN 61800-5-1

2 acc. to EN 61800-5-1

2 acc. to EN 61800-5-1

Installation altitude

Up to 2000 m above sea level without derating
> 2000 m above sea level, see derating data

Up to 2000 m above sea level without derating
> 2000 m above sea level, see derating data

Up to 2000 m above sea level without derating
> 2000 m above sea level, see derating data

Mechanical stability

Storage 1)

Transport 1)

Operation

Vibration load

 

Class  2M2
acc. to EN 60721-3-2

Test values
acc. to EN 60068-2-6 test Fc:

  • 10 ... 58 Hz with constant deflection 0.075 mm
  • 58 ... 150 Hz with the constant acceleration 9.81 m/s2 (1 × g)

Shock load Class

 

Class  2M2
acc. to EN 60721-3-2

Test values
acc. to EN 60068-2-27 test Ea:
98 m/s2 (10 × g)/20 ms

Compliance with standards

Conformances/approvals, according to

CE (EMC Directive No. 2004/108/EC and Low-Voltage Directive No. 2006/95/EC) cULus (only for devices connected to line supply voltages 380 ... 480 V 3 AC and 500 ... 600 V 3 AC)

Radio interference suppression

SINAMICS drive converter systems are not designed for connection to the public network (first environment). Radio interference suppression is compliant with the EMC product standard for variable-speed drives EN 61800-3, "Second environment" (industrial line supplies). The equipment can cause electromagnetic interference when it is connected to the public network. However, if supplementary measures are taken (e.g. → line filter), it can also be operated in the "first environment".



1) In transport packaging.

2) Deviations with respect to the specified class are underlined.