Active Line Modules Siemens

Обзор



The self-commutated infeed/regenerative feedback units (with IGBTs in infeed and regenerative feedback directions) generate a regulated DC link voltage. This means that the connected Motor Modules are decoupled from the line voltage. Line voltage fluctuations within the permissible supply tolerances have no effect on the motor voltage.

If required, the Active Line Modules can also provide reactive power compensation.

Active Line Modules are designed for connection to grounded TN/TT and non-grounded IT supply systems.

Liquid-cooled Active Line Modules are especially suitable for applications where installation space is restricted and for critical environmental conditions.

Active Line Modules are always operated together with the associated Active Interface Modules. These include the necessary pre-charging circuit as well as a Clean Power Filter.

System components such as line reactors, Active Interface Modules, motor reactors and motor filters are air-cooled.

See also selection and ordering data in the section Chassis Format, air-cooled → Active Interface Module.

Дизайн



The liquid-cooled Active Line Modules have the following interfaces as standard:

  • 1 line supply connection
  • 1 connection for the 24 V DC electronics power supply
  • 1 DC link connection (DCP, DCN) for supplying the connected Motor Modules
  • 3 DRIVE-CLiQ sockets
  • 1 temperature sensor input (KTY84-130, PTC or Pt100)
  • 1 PE/protective conductor connection
  • 2 coolant connections

The following are included in the scope of supply of the Active Line Modules:

  • 1 DRIVE-CLiQ cable to connect to the CU320-2 or SIMOTION D4x5 Control Unit
  • 1 CD-ROM with Manual in PDF format
  • 2 seals for coolant connections

Интеграция



Active Line Modules are always operated together with the associated Active Interface Modules. Active Interface Modules contain a Clean Power Filter with basic RI suppression, the precharging circuit for the Active Line Module, line supply voltage sensing circuit and monitoring sensors.

The liquid-cooled Active Line Modules communicate with the higher-level control module via DRIVE-CLiQ. The control module in this case can be a CU320-2 or a SIMOTION D Control Unit. An external 24 V DC power supply is required to operate the Active Line Modules.

Connection example of an Active Line Module

Технические данные



General technical specifications

Electrical specifications

Line power factor

 
  • Basic fundamental (cos ϕ1)

1.0 (factory setting), can be altered by input of a reactive current setpoint

  • Total (λ)

1.0 (factory setting)

Efficiency

> 98.5 % (ALM)

> 99 % (AIM)

DC link voltage, approx.

The DC link voltage is regulated and can be adjusted as a voltage decoupled from the line voltage.
Factory setting of the DC link voltage: 1.5 · line voltage

Conformity

CE (EMC Directive No. 2004/108/EC and Low-Voltage Directive No. 2006/95/EC)

Approvals, according to

cULus (only for drive units connected to line voltages 380 ... 480 V 3 AC and 500 ... 600 V 3 AC)

Safety Integrated

Safety Integrity Level 2 (SIL2) acc. to IEC 61508, Performance Level d (PLd) acc. to EN ISO 13849-1 and Control Category 3 acc. to EN ISO 13849-1 (previously EN 954-1).



Line voltage 380 V … 480 V 3 AC

Active Line Modules

 

 

6SL3335-7TE35-0AA3

6SL3335-7TE38-4AA3

Rated power

   
  • For IN DC (50 Hz 400 V)

kW

300

500

  • For IH DC (50 Hz 400 V)

kW

270

465

  • For IN DC (60 Hz 460 V)

hp

500

700

  • For IH DC (60 Hz 460 V)

hp

400

700

DC link current

   
  • Rated current IN DC

A

549

941

  • Base load current IH DC 1)

A

489

837

  • Maximum current Imax DC

A

823

1410

Infeed/regenerative feedback current

   
  • Rated current IN E

A

490

840

  • Maximum current Imax E

A

735

1260

Current demand

   
  • 24 V DC auxiliary power supply

A

1.5

1.6

DC link capacitance

   
  • Active Line Module

μF

9600

17400

Power loss, at 50 Hz 400 V 2)

   
  • Dissipated to the coolant

kW

3.1

5.52

  • Dissipated to the ambient air

kW

0.14

0.23

  • Total

kW

3.24

5.75

Coolant flow rate 3)

l/min

12

16

Volume of liquid

in the integrated heat exchanger

dm3

0.91

0.74

Pressure drop, typ. 4)

for volumetric flow

Pa

70000

70000

Heat exchanger material

 

Stainless steel

Aluminum

Sound pressure level LpA 5)

(1 m) at 50/60 Hz

dB

52

54

Line supply connection

U1, V1, W1

 

Hole for M12

2 x hole for M12

  • Conductor cross-section, max. (IEC)

mm2

2 × 240

4 × 185

DC link connection

DCP, DCN

 

2 x hole for M12

Busbar

2 x hole for M12

Busbar

PE/GND connection

 

2 x hole for M12

2 x hole for M12

  • Conductor cross-section, max. (IEC)

mm2

2 × 240

4 × 185

Cable length, max. 6)

   
  • Shielded

m

2700

3900

  • Unshielded

m

4050

5850

Degree of protection

 

IP00

IP00

Dimensions

   
  • Width

mm

150

265

  • Height

mm

1172

1002

  • Depth

mm

545

545

Weight, approx.

kg

80

110

Frame size

 

GXL

HXL



1) The base load current IH DC is the basis for a duty cycle of 150 % for 60 s or Imax DC for 5 s with a duty cycle duration of 300 s.

2) The specified power loss represents the maximum value at 100 % utilization. The value is lower under normal operating conditions.

3) The value applies to water and a mixture of water and Antifrogen N mixture with 45 % Antifrogen N as coolant.

4) The value is valid for water as coolant. Additional information and notes on other coolants is provided in the SINAMICS Low Voltage Engineering Manual.

5) Total sound pressure level of Active Interface Module and Active Line Module.

6) Sum of all motor cables and DC link. Longer cable lengths for specific configurations are available on request. For additional information, please refer to the SINAMICS Low Voltage Engineering Manual.

Line voltage 500 V … 690 V 3 AC

Active Line Modules

 

 

6SL3335-7TG35-8AA3

6SL3335-7TG41-3AA3

Rated power

   
  • For IN DC (50 Hz 690 V)

kW

560

1400

  • For IH DC (50 Hz 690 V)

kW

550

1215

  • For IN DC (50 Hz 500 V)

kW

435

965

  • For IH DC (50 Hz 500 V)

kW

400

880

  • For IN DC (60 Hz 575 V)

hp

600

1500

  • For IH DC (60 Hz 575 V)

hp

450

1250

DC link current

   
  • Rated current IN DC

A

644

1422

  • Base load current IH DC 1)

A

573

1266

  • Maximum current Imax DC

A

966

2133

Infeed/regenerative feedback current

   
  • Rated current IN E

A

575

1270

  • Maximum current Imax E

A

862

1905

Current demand

   
  • 24 V DC auxiliary power supply

A

1.6

1.46

DC link capacitance

   
  • Active Line Module

μF

9670

19330

Power loss, at 50 Hz 500/690 V 2)

   
  • Dissipated to the coolant

kW

4.0/5.45

9.36/12.92

  • Dissipated to the ambient air

kW

0.16

0.57

  • Total

kW

4.16/5.61

9.93/13.49

Coolant flow rate

l/min

16

27

Volume of liquid

in the integrated heat exchanger

dm3

0.74

1.56

Pressure drop, typ. 4)

for volumetric flow

Pa

70000

70000

Heat exchanger material

 

Aluminum

Aluminum

Sound pressure level LpA 5)

(1 m) at 50/60 Hz

dB

54

56

Line supply connection

U1, V1, W1

 

2 × hole for M12

2 × hole for M12

  • Conductor cross-section, max. (IEC)

mm2

4 × 185

Busbar

DC link connection

DCP, DCN

 

2 × hole for M12

Busbar

2 × hole for M12

Busbar

PE/GND connection

 

2 × hole for M12

2 × hole for M12

  • Conductor cross-section, max. (IEC)

mm2

4 × 185

Busbar

Cable length, max. 6)

   
  • Shielded

m

2250

2250

  • Unshielded

m

3375

3375

Degree of protection

 

IP00

IP00

Dimensions

   
  • Width

mm

265

295

  • Height

mm

1002

1516

  • Depth

mm

545

545

Weight, approx.

kg

110

220

Frame size

 

HXL

JXL



1) The base load current IH DC is the basis for a duty cycle of 150 % for 60 s or Imax DC for 5 s with a duty cycle duration of 300 s.

2) The specified power loss represents the maximum value at 100 % utilization. The value is lower under normal operating conditions.

3) The value applies to water and a mixture of water and Antifrogen N mixture with 45 % Antifrogen N as coolant.

4) The value is valid for water as coolant. Additional information and notes on other coolants is provided in the SINAMICS Low Voltage Engineering Manual.

5) Total sound pressure level of Active Interface Module and Active Line Module.

6) Sum of all motor cables and DC link. Longer cable lengths for specific configurations are available on request. For additional information, please refer to the SINAMICS Low Voltage Engineering Manual.