Set BGA Siemens

Область применения



The efficiency of biogenic production processes and optimum operation of the plant largely depends on continuous monitoring of the biogas composition. The basic version of the Set BGA analyzes CH4 and CO2 using the proven ULTRAMAT 23 IR analyzer. The concentrations of O2 and H2S are optionally measured using electrochemical sensors and also converted into output signals of 4 to 20 mA. In this manner, the Set BGA contributes to operational safety and explosion protection in addition to process optimization.

The modular design of the system takes into account the physical conditions of the gas with regard to temperature and moisture in that various gas preparation components for heating or drying the sample gas can be configured as required.

The gas mixture can be explosive at critical concentration ratios between methane and oxygen. Even if such critical gas compositions occur extremely rarely, the danger of ignition must nevertheless be avoided. For this reason, the Set BGA is designed with a high safety standard and even the basic version is equipped with flow monitoring and detonation protection in accordance with EN 12874 in the sample gas path. To increase safety even further, a gas sensor for monitoring the ambient air can be connected as an option.

It is also possible to monitoring up to four measuring points using an optional sample switching cabinet. In this case the sample flows are sucked in continuously using a powerful pump in order to achieve fast measuring times.

Обзор



The Set BGA (biogas analyzer) is a standardized system for stationary, continuous operation for the analysis of landfill gas, sewage gas or biogas.

Дизайн



The Set BGA consists of the following components:

  • ULTRAMAT 23 analyzer with four measured components max.
  • Analyzer cabinet with modularly configurable gas preparation components
  • Cabinet for measuring point switchover (option)
  • Heated line (option)

The ULTRAMAT 23 is selectable with two IR components (CO2 and CH4). Furthermore, the configuration can be equipped with an electrochemical oxygen sensor and/or an electrochemical hydrogen sulfide sensor. The corresponding measuring ranges are listed in the table below.

Measured component

Smallest measuring range

Largest measuring range

CO2

0 … 20 %

0 … 100 %

CH4

0 … 20 %

0 … 100 %

O2

0 … 5 %

0 … 25 %

H2S (high)

 

0 … 5 000 ppm

H2S (low)

0 … 5 ppm

0 … 50 ppm



The ULTRAMAT 23 calibrates the IR components and the electromechanical oxygen sensor automatically with ambient air. Calibration with calibration gas is recommended once a year or after oxygen sensor replacement. In order to comply with the technical specification data, the hydrogen sulfide sensor must be calibrated every three months. An appropriate calibration gas is therefore required. It is supplied to the analyzer through a manually switchable ball valve.

Set BGA measuring system

2-stream sample preparation

Особенности



Standardized complete system

The standardized complete system has a modular configuration and can thus be used at various measuring locations for different measuring tasks.

  • Simple and fast to configure
  • Field-tested and matched Set in rugged industrial design
  • Extremely high long-term stability
  • The Set BGA is based on the proven ULTRAMAT 23

Field-proven, reliable technologies

  • Autocalibration function with ambient air reduces the maintenance requirements
  • Detonation protection in accordance with EN 12874
  • Modular system design based on long-term tested components
  • LEL sensor for cabinet monitoring (optional)

Simple operation

  • Intuitive menu guidance
  • Configuration on large displays with plain text
  • Two freely-configurable limits per measured component

Технические данные



Technical data of Set BGA

Installation

Ambient temperature

5 … 38 °C, with cabinet heating ± 0 °C

Site

Indoor/outdoor installation (configurable)

Gas inlet conditions

Sample gas pressure

  • With pump, depressurized suction mode, selectable with internal or external pump
  • Provision must be made for a pressure reduction for pressures greater than 1 200 mbar absolute

Pump performance

Adjustable to 60 … 80 Nl/h

Sample gas temperature

Max. 45 °C, with moisture saturation

Power supply

Supply 1

200 … 240 V AC, 47 … 63 Hz

Supply 2

100 … 120 V AC, 47 … 63 Hz

Power consumption

Approx. 180 VA (without cooler and sample preparation)

Connection systems

Teflon hose

With PVDF screwed glands

Connection systems

Metric (6 mm) or imperial (1/4") selectable

Dimensions

Set BGA measuring system (W x H x D)

600 x 781 x 600 mm

Sample preparation (W x H x D)

600 x 600 x 220 mm

Weight

Set BGA measuring system

Approx. 50 kg

Sample preparation

Approx. 22 kg

System design

System housing

3-part sheet-steel housing with window

Degree of protection

IP54

Cabinet conditioning

Fan

Cooling system

Peltier cyclone cooler (optional)

Sample preparation

Max. six sample streams can be controlled using Logo module with fast loop pump in separate housing

Analog outputs

Per component 0/2/4 … 20 mA; NAMUR, floating, max. load 750 Ω

Measured components / measuring ranges

CH4

0 … 100 vol% to 0 … 20 vol% (NDIR)

CO2

0 … 100 vol% to 0 … 20 vol% (NDIR)

O2

0 … 25 vol% to 0 … 5 vol% (electrochemical or paramagnetic optionally selectable)

H2S

0 … 5 000 ppm (electrochemical); optional
0 … 5 ppm to 0 … 50 ppm (electrochemical); optional

Safety assemblies

Assembly 1

Detonation protection F501

Assembly 2

Flow measurement with limit monitoring at the output

Assembly 3

LEL monitoring (optional)

Comment

  • The system concept of the Set BGA is based on the preconfigured ULTRAMAT 23 solutions (7MB2335-…, 7MB2337-…)
  • The technical performance data concerning the measuring response correspond to the catalog data of the ULTRAMAT 23. The preconfigured version does not contain any ULTRAMAT 23 add-ons or retrofitting sets.