SIPLUS HCS3200 heating control systems Siemens

Список изделий: SIPLUS HCS3200 heating control systems (1 товар)

Область применения

Heating solutions that demand a distributed connection of the heating control system with a high degree of protection, e.g.
- PET blow molding machines
- Roasting/baking/melting/drying of foodstuffs
Applications with a small number of heater elements, e.g.
- Vulcanizing machines
- Spot repair emitters
- Drying of coatings on headlights
Applications that require medium outputs, e.g.
- Welding of tanks
- Drying paint, on gas tanks for example
- Drying the coatings on alloy wheel rims
- Forming speaker covers
- Drying the screen printing on screens

Обзор

SIPLUS HCS3200 heating control system with fixing brackets

The SIPLUS HCS3200 heating control system was developed as a compact solution for controlling linear heat emitter arrays.

Thanks to the high IP65 degree of protection, it can be used independently of a control cabinet at a distributed location near the emitters.

Дизайн

The main components of the HCS3200 heating control system are:

HCS3200 device built into metal enclosure with IP65 degree of protection
Four mounting brackets for attaching the device (included in scope of delivery)

Функции

Communications

are executed via PROFIBUS DP at 12 Mbit/s
For importing the parameter settings from the higher-level controller
For transferring the diagnostic information to the higher-level controller
Communications are performed via the ECOFAST X3/X4 connector and can be forwarded from device to device using daisy chaining.

Performance features

Calculation of output control variables of power output channels
Setpoints can be adjusted from 0 % to 100 % in increments of 1 %
Zero cross-switching solid state relay (SSR)
External fan output for connection of an 230 V AC fan of up to 500 W

Diagnostics

The following faults are detected:

Heating element fault
Breakdown of a solid state relay (SSR)
Incoming fuse has tripped
Outgoing fuse has tripped or solid state relay (SSR) has high resistance
Monitoring of the fan output

Air extraction

To achieve even heat distribution within the enclosure, an internal fan is used. The fan is controlled according to the internal temperature and is also monitored. If the fan is not functioning correctly, a fault is reported to the user.
The internal fan is available as an accessory and can be replaced if defective.

Supply to main circuit

The power supply is two-phase with a voltage of 400 V AC (± 10 %).
The network frequency is 50/60 Hz (± 5 %).

Supply to internal electronics

The internal electronics of the device must be supplied with 24 V DC ± 20 % (PELV = protective extra low voltage).
The maximum current consumed per device is 0.25 A.
Connection of the 24 V DC supply and PROFIBUS DP via the ECOFAST X3/X4 connector
The 24 V DC supply can be forwarded from device to device using daisy chaining.

Power outputs

Nine power outputs are available for each device
Max. 4 000 W switching capacity per output
Max. 25 200 W switching capacity per device

Fan output

An external 230 V AC fan with a maximum output of 500 W can be operated.

Temperature monitoring

The SIPLUS HCS3200 heating control system is fitted with a sensor for monitoring the internal temperature. When a temperature threshold that is permanently set in the hardware is overshot, all outputs (power outputs and the external fan) are automatically switched off to prevent damage to the device.

Fuses

Two gG 16 A fuses per power output for protecting the power outputs
One gG 4 A fuse to protect the fan output
All fuses are fitted in fuse holders and are easily accessible.

Интеграция

The SIPLUS HCS3200 heating control system is a distributed I/O device. It communicates via the PROFIBUS DP fieldbus with the SIMATIC S7 controller.

A complete system includes the following components:

SIPLUS HCS3200 heating controller
Higher-level control through SIMATIC S7 automation system with integrated interface for PROFIBUS DP or SIMOTION
PROFIBUS DP
Cabling
Heat emitter array
HMI panel (optional)

Application example with SIMATIC and SIPLUS HCS3200

Особенности

Rugged thanks to high IP65 protection

Технические данные

Order number		6BK1932-0BA00-0AA0	6BK1932-0AA00-0AA0
product brand name		SIPLUS
Product designation		HCS3200 fan, IP65, 9 output channels, fan output	HCS3200, IP65, 9 output channels
General technical data:
Control version / of heat emitters		Half-wave control
Type of load		Ohmic load
Equipment marking / acc. to DIN EN 81346-2		Q
Degree of pollution		2
Certificates/ approvals:
Certificate of suitability		CE	CE, UL
Power supply:
Type of voltage / of the supply voltage		AC
Supply voltage / with AC / Rated value	V	400
Relative negative tolerance / of the supply voltage	%	10
Relative positive tolerance / of the supply voltage	%	10
Supply voltage frequency
● 1 / Rated value	Hz	50
● 2 / Rated value	Hz	60
Relative symmetrical tolerance / of the supply voltage frequency	%	5
Switching capacity current / per phase / maximum	A	63
Maximum short-circuit current breaking capacity (Icu) / at 400 V / Rated value	kA	25
Design of the electrical isolation		Optocoupler between main circuit and PELV
Power capacity / maximum permissible	kW	25.2
Type of electrical connection / for supply voltage		Connector, 4-pole + PE	Connector, 2-pole + PE
Type of connectable conductor cross-section
● for supply voltage / finely stranded / with core end processing		3x (6 ... 25 mm²) and 1x PE (6 ... 16 mm²)	2x (6 ... 25 mm²) and 1x PE (6 ... 16 mm²)
● for AWG conductors / for supply voltage		3x (8 ... 4)	2x (8 ... 4)
Power Electronics:
Number of outputs / for heating power		9
Number of heat emitters / per output / maximum		1
Output voltage / at output / for heating power	V	400
Power capacity / per output	W	200 ... 4 000
Output current / at output / for heating power / Rated value	A	10
Design of short-circuit protection / for heating power / per output		Fuse 16 A	Fuse 15 A
Galvanic isolation / between the outputs		No
Number of outputs / for fan		1	0
Output voltage / at output / for fan	V	230
Power capacity / for fan / per output	W	60 ... 500	-
Design of short-circuit protection / at output / for fan		Safety fuse 4 A
Type of electrical connection / at output / for heating and fan		Connector, 20-pole + PE
Type of connectable conductor cross-section
● for heating and fan / finely stranded / with core end processing		20x (1.5 ... 4 mm²), 1x PE (1.5 ... 16 mm²)	18x (1.5 ... 4 mm²), 1x PE (1.5 ... 16 mm²)
● for AWG conductors / stranded		20x (18 ... 12)	18x (18 ... 12)
Product function / voltage detection		Yes
Communication:
Protocol / is supported / PROFIBUS DP protocol		Yes
Design of the interface		PROFIBUS DP
Transfer rate / with PROFIBUS DP / maximum	Mbit/s	12
Type of electrical connection / of the PROFIBUS interface		ECOFAST
Power supply:
Design of the power supply		External
Type of voltage		DC
Supply voltage / for electronics	V	24
Relative symmetrical tolerance / of the input voltage	%	20
Consumed current / for electronics / maximum	A	0.25
Protective and monitoring functions:
Number of status displays		2
Display version / as status display by LED		LED green = status indicator, LED red = fault indicator
Product function / Temperature monitoring		Yes
Type of the temperature monitoring		NTC thermistor
Diagnostics function / Tripped fuse		Yes
Diagnostics function / Cable break		Yes
Diagnostics function / Heat emitter failure		Yes
Mechanical data:
mounting position		vertical
Mounting type		screw fixing
Type of ventilation		Self-ventilation
Shock resistance
● acc. to IEC 60068-2-27		15g / 11 ms / 3 shocks / axis
● acc. to IEC 60068-2-29		25 g / 6 ms / 1000 shocks / axis
Vibration resistance
● during operation / acc. to IEC 60068-2-6		10 ... 58 Hz / 0.15 mm, 58 ... 150 Hz / 1g
● during storage / acc. to IEC 60068-2-6		5 ... 9 Hz / 3.5 mm, 9 ... 500 Hz / 1g
Protection class IP		IP65
Width	mm	300
Height	mm	380
Depth	mm	200
Electromagnetic compatibility:
Conducted interference / due to burst / acc. to IEC 61000-4-4		2 kV power supply lines / 1 kV signal lines
Conducted interference / due to surge / acc. to IEC 61000-4-5		On supply lines: 1 kV symmetrical, 2 kV asymmetrical, (24 V DC supply only with external protective measure) for PROFIBUS cable : asymmetrical 1 kV
Conducted interference / due to high-frequency radiation / acc. to IEC 61000-4-6		10 V (0.15 ... 80 MHz)
Electrostatic discharge / acc. to IEC 61000-4-2		4 kV contact discharge / 8 kV air discharge
Field-bound parasitic coupling / acc. to IEC 61000-4-3		10 V/m (80 ... 1000 MHz), 3 V/m (1.4 ... 2.0 GHz), 1 V/m (2.0 ... 2.7 GHz)
EMC emitted interference		in accordance with IEC 61000-6-4:2007 + A1:2011
Overvoltage category		III
Ambient conditions:
Ambient temperature
● during operation	°C	0 ... 50
● during storage	°C	-40 ... +70
● during transport	°C	-40 ... +70
Air pressure
● during operation	hPa	860 ... 1 080
● during storage	hPa	660 ... 1 080
Installation altitude / at height above sea level / maximum	m	2 000
Relative humidity
● at 25 °C / maximum	%	95
● at 50 °C / during operation / maximum	%	50

Дальнейшая информация

For further product details, refer to the "SIPLUS HCS3200 Heater Control System" Operating Instructions, http://support.automation.siemens.com/WW/view/en/69048101.

For more information, visit http://www.siemens.com/siplus-hcs.