SINUMERIK 828D Siemens

Обзор



SINUMERIK 828D PPU 261.3/PPU 281.3, horizontal

SINUMERIK 828D PPU 260.3/PPU 280.3, vertical

The SINUMERIK 828D is an operator-panel CNC which combines all the components of a CNC in one unit:

  • CNC, PLC, HMI
  • Full CNC keyboard
  • Closed-loop control for 6 drives

The motors can easily be connected to the digital drive system via DRIVE-CLiQ. In combination with the modular structure of the SINAMICS S120 drive system, this design is conceived to ensure very simple and rugged installation with minimum wiring overhead.

The performance range of the CNC has been precisely selected to meet the requirements of standard turning, milling and grinding machines - from one-off production runs to industrial scale manufacture. Thanks to the technology-specific variants for turning, milling and grinding, the system parameters are optimized for the machine, making the commissioning process much quicker and easier.

The operator-panel CNC is mounted from the rear using special clamps included in the scope of supply.

Функции


  • Operator-panel CNC with dedicated system software variants for turning, milling and grinding technologies
  • G-Tech is a grinding package with an extensive scope of CNC functions ranging from the low-cost entry-level model up to highly productive machines
  • Operator panel variants for horizontal and vertical operator panel housings
  • Integrated QWERTY full CNC keyboard with short-stroke keys
  • CompactFlash card, USB and Ethernet interfaces on the operator panel front
  • Additional Ethernet interface on rear of CNC for connection to factory network
  • Integrated PLC based on the SIMATIC S7-200 command set with ladder logic programming
  • I/O interface based on PROFINET for the connection of PLC I/O devices and a machine control panel
  • Connection of a GSM/GPRS modem: Easy Message (option)
  • Integrated PLC editor in SINUMERIK Operate makes it possible to edit the PLC program quickly without any additional PC tools
  • CNC options subject to license
  • Up to 6 axes/spindles
  • Up to 8 axes/spindles with PPU 280.3/PPU 281.3 and SINAMICS NX10.3
  • Up to 10 axes/spindles with PPU 280.3/PPU 281.3 and SINAMICS NX15.3 for Turning advanced and G-Tech advanced
  • 1 analog spindle
  • 1 machining channel,
    2 machining channels with PPU 280.3/PPU 281.3 for Turning advanced (basic scope) and G-Tech advanced
  • 1 mode group,
    2 mode groups with PPU 280.3/PPU 281.3 for Turning advanced
  • EES function – unlimited expansion of CNC memory
  • Integrated tool management with tool life monitoring
  • Graphical machining step programming ShopTurn/ShopMill (option)
  • Top Surface
  • User interface SINUMERIK Operate – same look and feel as SINUMERIK 840D sl
  • Configurable user screens with SINUMERIK Integrate for engineering Run MyScreens (Easy Screen)
  • SINUMERIK Integrate for engineering Run MyRobot /EasyConnect for simple interfacing of robots and handling systems
  • Integrated data archiving procedure for simple data updates

Интеграция



The following components can be connected to the SINUMERIK 828D:

  • 2 electronic handwheels1)
  • Mini handheld unit with handwheel
  • 3 SINUMERIK PP 72/48D PN or PP 72/48D 2/2A PN I/O modules
  • SINUMERIK MCP 310 USB or MCP 483 USB machine control panel
  • SINUMERIK MCP Interface PN
  • GSM/GPRS modem
  • SENTRON PAC Power Monitoring Devices
  • SINAMICS S120 drive system via DRIVE-CLiQ
  • SINAMICS Numeric Control Extension NX10.3 (not with PPU 260.3/PPU 261.3 for Turning and G-Tech)
  • SINAMICS Numeric Control Extension NX15.3 (only with PPU 280.3/PPU 281.3 for Turning advanced and G-Tech advanced)
  • Expansion of the SINUMERIK 828D system by additional auxiliary axes for loading axes, parts catchers or other auxiliary modules

1) Third handwheel can be connected via MCP Interface PN.
Application: Manual machine.

 

SINUMERIK 828D configuration with SINAMICS S120

 

SINUMERIK 828D configuration with SINAMICS S120 Combi

Конфигурация



Connection overview for SINUMERIK 828D

Особенности



Benefits for the machine operator

  • High-quality, rugged, magnesium die-cast operator panels
  • Extremely user-friendly operation through integrated QWERTY keyboard with short-stroke keys
  • Easy data exchange thanks to USB and Ethernet interfaces on the operator panel front
  • Simple operation using ShopTurn and ShopMill software
  • Advanced Surface: Innovative, high-performance CNC functions provide top quality of workpiece surface with minimum machining times
  • Unique spectrum of technology cycles - ranging from the machining of any turning and milling contours with residual material detection to in-process measurements and balance cutting
  • Animated Elements: Optimum operator guidance thanks to CNC input screens with animated elements
  • Easy input via CNC direct keys on the CNC keyboard
  • SINUMERIK Integrate for production Access MyMachine /Ethernet permits remote diagnostics from anywhere in the world
  • Easy Message: Integrated mobile radio modem for optimum process monitoring and maximum machine availability via text messages (SMS)
  • Easy Extend: Flexible handling of machine aggregates, e.g. an A axis/parts machine
  • Maintenance scheduler: Signaling of pending maintenance tasks in accordance with specified maintenance intervals

Benefits for the machine manufacturer

  • High system quality through reduction in hardware interfaces
  • Drive-based Safety Integrated for compliance with the machinery directive
  • Less complex system thanks to technology-specific system software
  • Faster, easier commissioning thanks to preset system parameters
  • Automatic system configuration by means of single PLC I/Os
  • Service Planner: Integrated planner for machine maintenance intervals
  • Easy Archive: Integrated archiving procedure for optimum handling of commissioning updates
  • Easy Extend: Integrated wizard for optional machine units
  • Simple PLC programming with symbols and comments on the CNC
  • No outlay required by dealers and machine manufacturers thanks to free PLC programming tool
  • Faults will be remedied for a period of 24 months following 2nd commissioning on all system components in accordance with the on-site service contract performance description

Технические данные



Order number

 

6FC5370-5AA30-0AA0

6FC5370-6AA30-0AA0

6FC5370-7AA30-0AA0

6FC5370-8AA30-0AA0

product brand name

 

SINUMERIK

SINUMERIK

SINUMERIK

SINUMERIK

Product type designation

 

828D

828D

828D

828D

Product designation

 

PPU 261.3

PPU 260.3

PPU 281.3

PPU 280.3

Design of operator panel

 

Horizontal

Vertical

Horizontal

Vertical

mounting position of operating panel

 

Vertical

Vertical

Vertical

Vertical

Supply voltage at DC

V

24

24

24

24

  • ● Relative negative tolerance at 24 V

%

15

15

15

15

  • ● Relative positive tolerance at 24 V

%

20

20

20

20

Active power consumption maximum

W

60

60

60

60

Buffering time in the event of power failure

ms

3

3

3

3

  • ● Note

 

20 ms with SITOP smart power supply

20 ms with SITOP smart power supply

20 ms with SITOP smart power supply

20 ms with SITOP smart power supply

Environmental category acc. to IEC 60721-3-3

 

Class 3K5 Condensation and icing excluded. Low air temperature 0 °C (32 °F).

Class 3K5 Condensation and icing excluded. Low air temperature 0 °C (32 °F).

Class 3K5 Condensation and icing excluded. Low air temperature 0 °C (32 °F).

Class 3K5 Condensation and icing excluded. Low air temperature 0 °C (32 °F).

Degree of protection

 

 

 

 

 

  • ● front

 

IP65

IP65

IP65

IP65

  • — Note

 

With closed front cover

With closed front cover

With closed front cover

With closed front cover

  • ● rear

 

IP20

IP20

IP20

IP20

Relative humidity at 25 °C (77 °F), during

 

 

 

 

 

  • ● storage

%

10 ... 100

10 ... 100

10 ... 100

10 ... 100

  • ● transport

%

5 ... 95

5 ... 95

5 ... 95

5 ... 95

  • ● operation

%

5 ... 90

5 ... 90

5 ... 90

5 ... 90

Ambient temperature, during

 

 

 

 

 

  • ● storage

°C (°F)

-25 ... +55 (-13 ... +131)

-25 ... +55 (-13 ... +131)

-25 ... +55 (-13 ... +131)

-25 ... +55 (-13 ... +131)

  • ● transport

°C (°F)

-20 ... +60 (-4 ... +140)

-20 ... +60 (-4 ... +140)

-20 ... +60 (-4 ... +140)

-20 ... +60 (-4 ... +140)

  • ● operation

 

 

 

 

 

  • — front

°C (°F)

0 ... 45 (32 ... 113)

0 ... 45 (32 ... 113)

0 ... 45 (32 ... 113)

0 ... 45 (32 ... 113)

  • — rear

°C (°F)

0 ... 55 (32 ... 131)

0 ... 55 (32 ... 131)

0 ... 55 (32 ... 131)

0 ... 55 (32 ... 131)

Width

mm (in)

483 (19.01575)

310 (12.20472)

483 (19.01575)

310 (12.20472)

Height

mm (in)

220 (8.66142)

220 (8.66142)

220 (8.66142)

220 (8.66142)

Depth

mm (in)

105 (4.13386)

105 (4.13386)

105 (4.13386)

105 (4.13386)

Net weight

kg (lb (avoirdupois))

4.5 (9.9208)

4.5 (9.9208)

4.5 (9.9208)

4.5 (9.9208)

Certificate of suitability

 

CE, cULus, EAC

CE, cULus, EAC

CE, cULus, EAC

CE, cULus, EAC


Дальнейшая информация



The following hardware components are only available in packages and cannot be ordered separately:

  • SINUMERIK 828D BASIC PPU 24x.3
  • SINUMERIK 828D PPU 26x.3
  • SINUMERIK 828D PPU 28x.3

When the package is delivered, the CompactFlash card containing the system software is installed in the SINUMERIK.

For more information, please contact your Siemens branch.