Active Line Modules in booksize format Siemens

Обзор



Active Line Modules are self-commutated feed/feedback units (with IGBTs in infeed and regenerative feedback directions) and generate a regulated DC link voltage. This means that the connected Motor Modules are decoupled from the line voltage. Line voltage fluctuations within the permissible supply tolerances have no effect on the motor voltage. Active Line Modules are designed for connection to grounded, star (TN, TT) and non-grounded, symmetrical IT systems.

The DC link is pre-charged via integrated pre-charging resistors.

In order to operate an Active Line Module, it is absolutely essential to use the appropriate Active Interface Module.

Дизайн



The Active Line Modules in booksize format feature the following connections and interfaces as standard:

  • 1 power connection via screw-type terminals
  • 1 connection for the 24 V DC electronics power supply via the 24 V terminal adapter included in the scope of supply
  • 1 DC link connection via integrated DC link busbars
  • 3 DRIVE‑CLiQ sockets
  • 2 PE (protective earth) connections

The status of the Active Line Modules is indicated via two multi-color LEDs.

On the 100 mm (3.94 in) wide Active Line Module, the shield for the power supply cable can be connected to the integrated shield connection plate via a shield connection terminal or tube clip, e.g. Weidmüller type KLBÜ CO 4. The shield connection terminal must not be used for strain relief. Shield connection plates are available for the 150 mm (5.91 in), 200 mm (7.87 in) and 300 mm (11.81 in) wide modules.

The signal cable shield can be connected to the Line Module by means of a shield connection terminal, e.g. Weidmüller type KLBÜ 3‑8 SC.

The scope of supply of the Active Line Modules includes:

  • DRIVE‑CLiQ cable for connection to the adjacent Control Unit on the left for drive control, length 0.11 m (4.33 in)
  • DRIVE‑CLiQ cable (length depends on module width) to connect Active Line Module to adjacent Motor Module, length = width of Active Line Module + 0.11 m (4.33 in)
  • 2 blanking plugs for sealing unused DRIVE-CLiQ sockets
  • Jumper for connecting the 24 V DC busbar to the adjacent Motor Module
  • 24 V terminal adapter (X24)
  • Connector X21 for digital inputs
  • Fan insert for Active Line Modules of 80 kW (107 HP) and 120 kW (161 HP) (the voltage is supplied by the Active Line Module)
  • 1 set of warning signs in 30 languages
  • 1 heat conducting foil
    (for Active Line Modules with cold plate cooling only)

Характеристика



Overload capability

Load cycle with previous load

S6 load cycle with previous load

S6 load cycle with previous load

55 kW (73.8 HP) Active Line Module only:

Peak power load duty cycle with previous load

Derating characteristics

Output power dependent on ambient temperature

Output power dependent on installation altitude

Voltage derating dependent on installation altitude

Интеграция



The Active Line Module receives its control information via DRIVE‑CLiQ from:

  • CU320‑2 Control Unit
  • SINUMERIK 840D sl with
    • NCU 710.3B PN
    • NCU 720.3 PN
    • NCU 730.3 PN
    • Numeric Control Extensions NX10.3/NX15.3
  • SIMOTION D

Connection example of Active Line Module in booksize format

Технические данные



Active Line Module in booksize format

6SL313...

 

Line voltage

(up to 2000 m (6562 ft) above sea level)

380 ... 480 V 3 AC ±10 % (in operation -15 % <1 min)

Line frequency

47 ... 63 Hz

SCCR (short-circuit current rating)

65 kA in conjunction with the recommended fuses class J or circuit breakers in accordance with UL489 / CSA 22.2 No. 5-02

see recommended line-side components

Line power factor

 

  • Active mode

 

  • Fundamental power factor (cos φ1)

1 (factory setting), can be altered by input of a reactive current setpoint

  • Total (λ)

1 (factory setting)

  • Smart Mode

 

  • Fundamental power factor

>0.96

  • Overall

0.65 ... 0.9

Overvoltage category

to EN 60664‑1

Class III

DC link voltage Vd

In Active Mode, the DC link voltage is regulated and can be adjusted as a voltage decoupled from the line voltage.

In Smart Mode, the DC link voltage is kept in proportion to the line voltage at the mean rectified line voltage value.

Factory setting for DC link voltage:

380 ... 400 V 3 AC: 600 V (Active Mode)

400 ... 415 V 3 AC: 625 V (Active Mode)

416 ... 480 V 3 AC: 1.35 × line voltage (Smart Mode) 1)

Electronics power supply

24 V DC, -15 %/+20 %

Radio interference suppression

 

  • Standard (Active Line Module + Active Interface Module)

Category C3 to EN 61800‑3 up to 350 m (1148 ft) total cable length

  • With line filter

Category C2 according to EN 61800-3 up to 350 m (1148 ft) total cable length
Category C3 according to EN 61800‑3 from 350 m to 1000 m (1148 ... 3281 ft) total cable length

Type of cooling

Internal air cooling (power units with increased air cooling by built-in fan)

External air cooling (power units with increased air cooling by built-in fan)

Cold plate cooling

Liquid cooling

Permissible ambient and coolant temperature (air)

during operation for line-side components, Line Modules and Motor Modules

0 ... 40 °C (32 ... 104 °F) without derating,
> 40 ... 55 °C (104 ... 131 °F), see derating characteristics

Installation altitude

Up to 1000 m (3281 ft) above sea level without derating,
> 1000 ... 4000 m (3281 ... 13124 ft) above sea level, see derating characteristics

Declarations of conformity

CE (Low-Voltage and EMC Directives)

Approvals, according to

cULus



1) Active Mode can also be selected if the connected motors are suitable for > 650 V DC.

 

Line voltage 380 ... 480 V 3 AC

Active Line Module in booksize format

Internal air cooling

6SL3130-...

7TE21-6AA4

7TE23-6AA3

7TE25-5AA3

7TE28-0AA3

7TE31-2AA3

External air cooling

6SL3131-...

7TE21-6AA3

7TE23-6AA3

7TE25-5AA3

7TE28-0AA3

7TE31-2AA3

Cold plate cooling

6SL3136-...

7TE21-6AA3

7TE23-6AA3

7TE25-5AA3

7TE28-0AA3

7TE31-2AA3

Liquid cooling

6SL3135-...

–

–

–

–

7TE31-2AA3

Infeed/regenerative feedback power

 

 

 

 

 

 

  • Rated power Prated
      
  • At 380 V 3 AC

kW

16

36

55

80 (64 1))

120 (84 1))

  • At 460 V 3 AC 9)

(HP)

(18)

(40)

(60)

(100) (75 1))

(150) (100 1))

  • For S6 duty PS6 (40 %)

kW

21

47

71

106 (85 1))

145 (116 1))

  • Pmax

kW

35

70

91 (110 2))

131

175

DC link current

 

 

 

 

 

 

  • At 600 V DC

A

27

60

92

134

200

  • For S6 duty (40 %)

A

35

79

121

176

244

  • Maximum

A

59

117

152 (176 2))

218

292

Input current

 

 

 

 

 

 

  • Rated current
    at 380/400/480 V 3 AC

A

26/25/21

58/55/46

88/84/70

128/122/102

192/182/152

  • For S6 duty (40 %) at 400 V

A

32

71

108

161

220

  • At 400 V max.

A

54

107

139 (168 2))

200

267

Power requirement

24 V DC electronics power supply, max.

A

1.1

1.5

1.9

2

2.5 (2.1 3))

Current carrying capacity

 

 

 

 

 

 

  • 24 V DC busbars

A

20

20

20

20

20

  • DC-link busbars

A

100

200

200

200

200

DC link capacitance

 

 

 

 

 

 

  • Active Line Module

μF

710

1410

1880

2820

3995

  • Drive line-up, max.

μF

20000

20000

20000

20000

20000

Internal/external air cooling

 

 

 

 

 

 

  • Power loss 4)

 

 

 

 

 

 

  • Total power loss for cooling types: internal air cooling, external air cooling; cold plate cooling, liquid cooling

kW

0.29

0.67

0.95

1.39

2.26

  • With external air cooling, int./ext.

kW

0.09/0.2

0.17/0.5

0.25/0.7

0.3/1

0.55/1.71

  • Cooling air requirement

m3/s (ft3/s)

0.016 (0.565)

0.031 (1.095)

0.044 (1.554)

0.144 (5.085)

0.144 (5.085)

  • Sound pressure level
    LpA (1 m )

dB

<60

<65

<60

<75

<75

Cold plate cooling

 

 

 

 

 

 

  • Power loss, int./ext. 4)

kW

0.07/0.21

0.13/0.52

0.19/0.74

0.3/1.1

0.46/1.8

  • Thermal resistance Rth

K/W

0.075

0.055

0.05

0.028

0.028

Liquid cooling 5)

 

 

 

 

 

 

  • Power loss, int./ext. 4)

kW

–

–

–

–

0.46/1.8

  • Rated volumetric flow for water at 70 kPa pressure drop 6)

l/min

–

–

–

–

8

  • Volume of liquid, internal

ml

–

–

–

–

100

  • Max. coolant temperature,
    without/with derating

°C (°F)

–

–

–

–

45/50 (113/122)

  • Sound pressure level
    LpA (1 m)

dB

–

–

–

–

<73

Line connection

U1, V1, W1

 

Screw-type terminals (X1)

M6 screw studs (X1)

M8 screw studs (X1)

M8 screw studs (X1)

M8 screw studs (X1)

  • Conductor cross-section, max.

mm2

2.5 ... 10

2.5 ... 50

2.5 ... 95, 2 × 35

2.5 ... 120, 2 × 50

2.5 ... 120, 2 × 50

Shield connection

 

Integrated in the connector

See Accessories

See Accessories

See Accessories

See Accessories

PE connection

 

M5 screw

M6 screw

M6 screw

M8 screw

M8 screw

Cable length, max.

Total of all motor cables and DC link

 

 

 

 

 

 

  • Shielded

m (ft)

630 (2067)7)

630 (2067)7)

1000 (3281)

1000 (3281)

1000 (3281)

Degree of protection

 

IP20

IP20

IP20

IP20

IP20

Dimensions

 

 

 

 

 

 

  • Width

mm (in)

100 (3.94)

150 (5.91)

200 (7.87)

300 (11.81)

300 (11.81)

  • Height

mm (in)

380 (14.96)

380 (14.96)

380 (14.96)

380 (14.96)

380 (14.96)

  • With fan 8)

mm (in)

–

–

–

629 (24.76)

629 (24.76)

  • With screwed fitting

mm (in)

–

–

–

629 (24.76)

553 (21.77)6)

  • Depth

 

 

 

 

 

 

  • With internal air cooling

mm (in)

270 (10.63)

270 (10.63)

270 (10.63)

270 (10.63)

270 (10.63)

  • With external air cooling
    on/behind mounting surface

mm (in)

226/66.5 (8.90/2.62)

226/71 (8.90/2.80)

226/92 (8.90/3.62)

226/82 (8.90/3.23)

226/82 (8.90/3.23)

  • With cold plate cooling

mm (in)

226 (8.90)

226 (8.90)

226 (8.90)

226 (8.90)

226 (8.90)

  • With liquid cooling

mm (in)

–

–

–

–

226 (8.90)

Weight, approx.

 

 

 

 

 

 

  • With internal air cooling

kg (lb)

7 (15.4)

10.3 (22.7)

17 (37.5)

23 (50.7)

23 (50.7)

  • With external air cooling

kg (lb)

8.8 (19.4)

13.8 (30.4)

18.5 (40.8)

27.7 (61.1)

30.7 (67.7)

  • With cold plate cooling

kg (lb)

6.1 (13.5)

10.2 (22.5)

13.8 (30.4)

20.3 (44.8)

20.4 (45.0)

  • With liquid cooling

kg (lb)

–

–

–

–

23 (50.7)



1) In the case of cold-plate cooling, derating is necessary due to heat transfer to the external heat sink.For further information, see chapter System description - Dimensioning.

2) Higher peak power is possible in combination with the Active Interface Module 6SL3100-0BE25-5AB0 (for operating cycle constraints, see SINAMICS S120 Manual).

3) For 6SL3135-7TE31-2AA3.

4) Power loss of Active Line Module at rated power including losses of 24 V DC electronics power supply.

5) The coolant connections are located on the lower side of the components. All connection elements can be accessed using an appropriate tool. Thread type of water connections: Pipe thread ISO 228 G ½ B.

6) This value applies to water as coolant; for other coolants, refer to the SINAMICS S120 Manual.

7) Max. cable lengths in conjunction with Active Interface Module and Basic Line Filter (Category C3 in accordance with EN 61800-3).

8) The fan is supplied with the Active Line Module and must be installed before the Active Line Module is commissioned.

9) Nominal HP ratings are provided for ease of assigning components only. The Line Module outputs are dependent on the Motor Module loading and are to be dimensioned accordingly.