Basic Line Modules in booksize format Siemens

Обзор



Basic Line Modules in booksize format

Basic Line Modules are used for applications in which no energy is returned to the supply or where the energy exchange between motor and generator axes takes place in the DC link. Basic Line Modules can only feed energy from the supply system into the DC link, energy cannot be fed back into the supply system. The DC link voltage is directly derived from the 3‑phase line voltage via a 6‑pulse bridge circuit. Basic Line Modules are designed for connection to grounded, star TN/TT systems and non-grounded, symmetrical IT systems. The connected Motor Modules are pre-charged over the integrated pre-charging resistors (20 kW and 40 kW) or through activation of the thyristors (100 kW).

The 20 kW and 40 kW Basic Line Modules are equipped with an integrated brake chopper. With the addition of an external braking resistor, they can be used for applications with intermittent regenerative operation such as stopping. A Braking Module is required with a 100 kW Basic Line Module in addition to an external braking resistor for regenerative operation.

Дизайн



The Basic Line Modules in booksize format feature the following connections and interfaces as standard:

  • 1 power connection
  • 1 connection for the 24 V DC electronics power supply
  • 1 DC link connection
  • 3 DRIVE‑CLiQ sockets
  • 1 connection for braking resistor
    (20 kW and 40 kW Basic Line Modules only)
  • 1 temperature sensor input

The status of the Basic Line Modules is indicated via two multi-color LEDs.

The scope of supply of the Basic Line Modules includes:

  • DRIVE‑CLiQ cable for connection to the adjacent Control Unit on the left for drive control, length 0.11 m (4.33 in)
  • DRIVE‑CLiQ cable (length depends on module width) to connect Basic Line Module to adjacent Motor Module, length = width of Basic Line Module + 0.11 m (4.33 in)
  • Jumper for connecting the 24 V DC busbar to the adjacent Motor Module
  • 24 V terminal adapter (X24)
  • Connector X21
  • 2 blanking plugs for sealing unused DRIVE‑CLiQ sockets
  • 1 set of warning signs in 30 languages
  • 1 heat conducting foil
    (for Basic Line Modules with cold platecooling only)

Характеристика



Overload capability

Load cycle with previous load

Load cycle with previous load

S6 load cycle with previous load

20 kW (26.8 HP) and 40 kW (53.6 HP) Basic Line Modules only

Load cycle with previous load

Derating characteristics

Output power dependent on ambient temperature

Output power dependent on installation altitude

Voltage derating dependent on installation altitude

Braking power with external brake resistance

The following load cycles are defined for the braking modules of the 20 kW and 40 kW Basic Line Modules:

The maximum possible braking power Pmax is calculated using the following formula:

Pmax = U2/R

U = Activation threshold

R = Resistance value of the external braking resistor

The maximum braking power is achieved with the smallest permissible resistance value. The maximum possible braking power falls at larger resistance values.

Braking power of the 20 kW Basic Line Modules depending on the connected braking resistor

When the recommended braking resistor is used, the following values result for the maximum braking power or continuous braking power:

Braking resistor 6SE7023‑2ES87‑2DC0
Resistance value = 20 Ω → max. braking power = 30 kW;
continuous braking power = 5 kW

Braking power of the 40 kW Basic Line Modules depending on the connected braking resistor

When the recommended braking resistor is used, the following values result for the maximum braking power or continuous braking power:

Braking resistor 6SE7028‑0ES87‑2DC0
Resistance value = 8 Ω → max. braking power = 75 kW;
continuous braking power = 10 kW (limited by braking module)

Интеграция



The Basic Line Module communicates with a CU320‑2 or SIMOTION D4x5 2 Control Unit or Controller Extension CX32‑2 via DRIVE‑CLiQ.

Connection example for 20 kW and 40 kW Basic Line Modules in booksize format

Note: The thermostatic switch built into the braking resistor must be looped into the shutdown chain of the drive to prevent thermal overloading of the system in the event of a fault. If a braking resistor is not connected, a jumper must be connected between X21.1 and X21.2.

Connection example for 100 kW Basic Line Module in booksize format

Технические данные



Basic Line Modules in booksize format

6SL313...

 

Line connection voltage

(up to 2000 m (6562 ft) above sea level)

380 ... 480 V 3 AC ±10 % (in operation -15 % < 1 min)

Line frequency

47 … 63 Hz

SCCR (short-circuit current rating)

65 kA in conjunction with the recommended fuses class J or circuit breakers in accordance with UL489 / CSA 22.2 No. 5-02

see recommended line-side components

Line power factor

at rated power

 

  • Fundamental Power factor (cos φ1)

> 0.96

  • Total (λ)

0.75 … 0.93

Overvoltage category

to EN 60664‑1

Class III

DC link voltage, approx.

1.35 x line voltage1)

Electronics power supply

24 V DC, -15 %/+20 %

Radio interference suppression

 

  • Standard

 

  • 20 kW and 40 kW Basic Line Modules

No radio interference suppression

  • 100 kW Basic Line Module

Category C3 to EN 61800‑3
Total cable length up to 350 m (1148 ft) (shielded)

  • With line filter

Category C2 to EN 61800‑3
Total cable length up to 350 m (1148 ft) (shielded)

Type of cooling

  • Internal air cooling,
    power units with forced air cooling using a built-in fan
  • Cold plate cooling

Permissible ambient and coolant temperature (air)

during operation for line-side components, Line Modules and Motor Modules

0 … 40 °C (32  … 104 °F) without derating,
> 40 … 55 °C (104  … 131 °F) see derating characteristics

Installation altitude

Up to 1000 m (3281 ft) above sea level without derating,
> 1000 ... 4000 m (3281 ... 13124 ft) above sea level, see derating characteristics

Conformity

CE (Low Voltage and EMC Directives)

Approvals, according to

cULus



1) The DC link voltage is unregulated and load-dependent. For further information see chapter System description – Dimensioning.

Line voltage 380 ... 480 V 3 AC

Basic Line Modules in booksize format

  • Internal air cooling

 

6SL3130-1TE22-0AA0

6SL3130-1TE24-0AA0

6SL3130-1TE31-0AA0

  • Cold plate cooling

 

6SL3136-1TE22-0AA0

6SL3136-1TE24-0AA0

6SL3136-1TE31-0AA0

Power

 

 

 

 

  • Rated power Prated
    
  • At 380 V 3 AC

kW

20

40

100

  • At 460 V 3 AC 2)

(HP)

(25)

(50)

(125)

  • For S6 duty (40 %) PS6

kW

26

52

130

  • Pmax

kW

60

120

175

Braking power

with external braking resistor

 

 

 

 

  • PBmax. (= 2 × Prated)

kW

40

80

  • Continuous braking power Pd (= 0.25 × Pn)

kW

5

10

DC link current

 

 

 

 

  • At 600 V DC

A

34

67

167

  • For S6 duty (40 %)

A

43

87

217

  • Maximum

A

100

200

292

Input current

 

 

 

 

  • Rated current
    at 380 V 3 AC 

A

35

69

172

  • Maximum

A

113

208

301

Activation threshold

Braking chopper

V

774

774

Resistance value

of the external braking resistor

Ω

≥ 14.8

≥ 7.4

Cable length, max.

to braking resistor

m (ft)

15 (50)

15 (50)

Connection for braking resistor (X2)

 

Screw-type terminals

Screw-type terminals

  • Conductor cross-section, max.

mm2

0.5 … 4

0.5 … 10

 

Power requirement, max

24 V DC electronics power supply

A

1

1.4

2

Current carrying capacity

 

 

 

 

  • 24 V DC busbars

A

20

20

20

  • DC link busbars

A

100

200

200

DC link capacitance

 

 

 

 

  • Basic Line Module

μF

940

1880

4100

  • Drive line-up, max.

μF

20000

20000

50000

Internal air cooling

 

 

 

 

  • Power loss 1)

kW

0.144

0.284

0.628

  • Cooling air requirement

m3/s (ft3/s)

0.016 (0.565)

0.031 (1.095)

0.05 (1.77)

  • Sound pressure level LpA (1 m)

dB

< 60

< 65

< 65

Cold plate cooling

 

 

 

 

  • Power loss, int./ext. 1)

kW

0.047/0.095

0.071/0.205

0.168/0.45

  • Thermal resistance Rth

K/W

0.075

0.05

0.045

Line connection

U1, V1, W1

 

Screw-type terminals

Screw-type terminals

M8 screw stud

  • Conductor cross-section, max.

mm2

0.5 … 16

10 … 50

1 × 35 … 120 or
2 × 50

Shield connection

 

Integrated into the power plug

See Accessories

See Accessories

PE connection

 

M5 screw

M6 screw

M6 screw

Cable length, max.

(total of all motor power cables and DC link)

 

 

 

 

  • Shielded/unshielded

m (ft)

1000/1500 (3281/4921) (above 630/850 m (2067/2789 ft) with Voltage Clamping Module)

1000/1500 (3281/4921) (above 630/850 m (2067/2789 ft) with Voltage Clamping Module)

1000/1500 (3281/4921) (above 630/850 m (2067/2789 ft) with Voltage Clamping Module)

Degree of protection

 

IP20

IP20

IP20

Dimensions

 

 

 

 

  • Width

mm (in)

100 (3.94)

150 (5.91)

200 (7.87)

  • Height

mm (in)

380 (15.0)

380 (15.0)

380 (15.0)

  • Depth

 

 

 

 

  • With internal air cooling

mm (in)

270 (10.6)

270 (10.6)

270 (10.6)

  • With cold plate cooling

mm (in)

226 (8.90)

226 (8.90)

226 (8.90)

Weight, approx.

 

 

 

 

  • With internal air cooling

kg (lb)

6.8 (15)

11.3 (25)

15.8 (35)

  • With cold plate cooling

kg (lb)

6.4 (14)

10.9 (24)

16.4 (36)



1) Power loss of Basic Line Module at rated output including losses of 24 V DC electronics power supply.

2) Nominal HP ratings are provided for ease of assigning components only. The Line Module outputs are dependent on the Motor Module loading and are to be dimensioned accordingly.