SIPLUS IM 153-1/153-2 Siemens

Область применения

The IM 153-1 / IM 153-2 HF interface modules are required to connect the modular I/O device ET 200M to the PROFIBUS DP fieldbus.

These heads can be used in many different applications.

Special functions and modules for PCS7

The IM 153-2 is provided with special functions, such as clock synchronization, time stamping or I&M functions. In addition, special modules are available that take into account the increased diagnosis requirements in process engineering. For example, digital input modules allow for the connection of NAMUR sensors, have wire-break detectors at "0" and "1" signals and functions such as flatter monitoring or pulse stretching. In order to obtain a reasonable channel price, 8-channel HART modules may be used.

High availability systems

High availability systems are used in all cases where no system outage is permitted or the system restart after an unscheduled outage is tied to very high costs. Typical applications include, for example, power generation, power distribution, tunnel systems, baggage conveyor systems at airports, oil platforms, oil refineries, the manufacture of special glass, the semiconductor industry, etc.

In conjunction with the high-availability S7-400H (redundant CPUs), the ET 200M can be connected one-way (normal availability) or switched (increased availability).

Furthermore, the IM 153-2 can also be used in applications with S5-155H, with S7-300 / S7-400 with software redundancy as well as with the normal redundancy standardized in the PNO.

Area subject to explosion hazard

Various digital and analog modules exist as intrinsically safe versions for the Ex area. This means the modules themselves are installed in Zone 2 cost effectively; however, they can reach the sensors and actuators to be connected up to Zone 1. They are used, for example, in the chemical and pharmaceutical industry, on oil rigs or also in classic manufacturing plants, such as the printing industry or in paint shops in the automobile industry. They allow channel-wise, isolated processing of signals from the Ex zone 1. For use in the non-Ex area, the isolation from channel to channel for these modules is 250 V AC. In addition, there are still HART-capable analog modules.

Fail-safe systems

Fail-safe controllers switch to a safe state when a fault occurs and thus protect operators, machines, and the environment, e.g. for presses, robots or passenger transportation. For the connection of fail-safe signals to S7-300F or S7-400F/FH, several signal modules are available that provide SIL 2 or SIL 3 depending on the type of connection.

For the application of safety-related I/O modules, the IM 153-2 HF interface module must be used.

Highly dynamic production processes

Distributed solutions for the control of high-speed machines for production and machining processes with high accuracy are becoming increasingly important, e.g. for drive controls. For this reason, the time from the acquisition of a signal by the distributed I/O through to the appropriate response of the actuator must be kept as short and as accurately reproducible as possible. Synchronous coupling of a SIMATIC automation solution to the equidistant PROFIBUS is called "isochronous mode" and is supported by various signal modules of the ET 200M.

Обзор

Note:

SIPLUS extreme products are based on SIMATIC standard products. The contents listed here were taken from the respective standard products. SIPLUS extreme specific information was added.

For technical documentation on SIPLUS, see:

http://www.siemens.de/siplus-extreme

Дизайн

• The IM 153-1/153-2 interface module serves as the head module (IM; Interface Module) of the ET 200M. Up to 8 or 12 I/O modules from the module product range of the S7-300 automation system can be connected to the interface module.
• The interface module and the necessary I/O modules are assembled on a profile rail for the S7-300. During assembly, the I/O modules are connected to one another using bus connectors and using the IM 153 interface modules.
• For redundant operation, two IM 153-2 are mounted onto the BM IM/IM bus module. Special profile rails are available to accommodate the bus modules.
• When equipping the IM153 with S7-300 modules, slot rules do not have to be taken into account.

Функции

1) I&M data: Set-up and data access in accordance with the provisions in the PROFIBUS Guideline – Order No. 3.502, Version 1.1 of May 2003

2) Changes to digital inputs are tagged with a time stamp locally (in the IM 153 of the ET 200M) and transferred to the CPU by means of a process interrupt. If you want to achieve high-precision time stamping of 1ms with the IM153-2BAx2, a max. of 8 modules per IM can remain plugged in.

3) Normal redundancy according to PNO: "Flying Redundancy" according to standard Slave Redundancy Specification V1.2, Nov. 2004 of PROFIBUS International; Order No 2.212.

4) Changing the configuration in RUN means that changes to the hardware configuration, e.g. reparameterization or the addition of modules, can be performed during normal operation without any adverse effects.

How they work

The IM 153 interface module completely handles communication of the modular ET 200M I/O device with the host master device on the PROFIBUS DP.

The inputs and outputs are assigned to the respective master during configuration.

The IM 153-2 interface module allows the design of redundant PROFIBUS DP systems. On failure of the active branch, the passive IM 153-2 takes over the corresponding functions without interruption.

Parameterization

STEP 7

Configuration is carried out using HW Config by selecting the respective headend from the corresponding HW catalog. The configuration with modules is also carried out from the corresponding HW catalog.

Third-party tools

Interfacing to third-party masters and configuration using third-party tools is carried out using the GSD file.

Технические данные

Order number		6AG1153-1AA03-2XB0	6AG1153-2BA02-2XY0	6AG1153-2BA02-7XB0
		SIPLUS IM153-1	SIPLUS ET200M IM153-2 EN50155	SIPLUS_IM153-2
General information
Vendor identification (VendorID)		801Dh	801Eh	801Eh
Supply voltage
Rated value (DC)
● 24 V DC		Yes	Yes	Yes
permissible range (ripple included), lower limit (DC)		20.4 V	20.4 V	20.4 V
permissible range (ripple included), upper limit (DC)		28.8 V	28.8 V	28.8 V
external protection for power supply lines (recommendation)		not necessary	2,5 A	2,5 A
Mains buffering
● Mains/voltage failure stored energy time		5 ms	5 ms	5 ms
Input current
Current consumption, max.		350 mA; at 24 V DC	600 mA	600 mA
Inrush current, typ.		2.5 A	3 A	3 A
I²t		0.1 A²·s	0.1 A²·s	0.1 A²·s
Output voltage
Rated value (DC)		5 V	5 V	5 V
Output current
for backplane bus (5 V DC), max.		1 A	1.5 A	1.5 A
Power loss
Power loss, typ.		3 W	5.5 W	5.5 W
Address area
Addressing volume
● Inputs		128 byte	244 byte	244 byte
● Outputs		128 byte	244 byte	244 byte
Hardware configuration
Number of modules per DP slave interface, max.		8	12	12
Time stamping
Accuracy			1 ms; 1ms at up to 8 modules; 10ms at up to 12 modules	1 ms; 1ms at up to 8 modules; 10ms at up to 12 modules
Number of message buffers			15	15
Messages per message buffer			20	20
Number of stampable digital inputs, max.			128; Max. 128 signals/station; max. 32 signals/slot	128; Max. 128 signals/station; max. 32 signals/slot
Time format			RFC 1119	RFC 1119
Time resolution			0.466 ns	0.466 ns
Time interval for transmitting the message buffer if a message is present			1 000 ms	1 000 ms
Time stamp on signal change			rising / falling edge as signal entering or exiting	rising / falling edge as signal entering or exiting
Interfaces
Interface physics, RS 485		Yes	Yes	Yes
Interface physics, FOC		No	No	No
PROFIBUS DP
● Node addresses		1 to 125 permitted	1 to 125 permitted	1 to 125 permitted
● automatic detection of transmission rate		Yes	Yes	Yes
● Output current, max.		90 mA	70 mA	70 mA
● Transmission rate, max.		12 Mbit/s	12 Mbit/s	12 Mbit/s
● Transmission procedure		RS 485	RS 485	RS 485
● SYNC capability		Yes	Yes	Yes
● FREEZE capability		Yes	Yes	Yes
● Direct data exchange (slave-to-slave communication)		Yes; Sender	Yes; Sender	Yes; Sender
● Connector type		9-pin sub D socket	9-pin sub D	9-pin sub D
1. Interface
DP slave
● GSD file		(for DPV1) SIEM801D.GSD; SI01801D.GSG	SI04801.GSG	SI04801.GSG
● automatic baud rate search		Yes	Yes	Yes
Protocols
Bus protocol/transmission protocol		PROFIBUS DP to EN 50170	PROFIBUS DP to EN 50170	PROFIBUS DP to EN 50170
Isolation
Isolation tested with		Isolation voltage 500 V	500V AC for 1 minute	Isolation voltage 500 V
Degree and class of protection
Degree of protection acc. to EN 60529
● IP20		Yes	Yes	Yes
Standards, approvals, certificates
CE mark		Yes	Yes	Yes
UL approval		Yes; File E239877	Yes; File E239877	Yes; File E239877
FM approval		Yes; CofC 3028431	Yes; CofC 3028431	Yes; CofC 3028431
RCM (formerly C-TICK)		Yes	Yes	Yes
KC approval		Yes	Yes	Yes
EAC (formerly Gost-R)		Yes	Yes	Yes
EN 50155			Yes; T1 Cat. 1 Cl. A/B horizontal mounting position
Ambient conditions
Ambient temperature during operation
● min.		-40 °C; = Tmin	-25 °C; = Tmin	-40 °C; = Tmin
● max.		70 °C; = Tmax; 60 °C @ UL/cUL, ATEX and FM use	60 °C; = Tmax; the rated temperature range of -25 ... +55 °C (T1) applies for the use on railway vehicles according to EN50155	70 °C; = Tmax; 60 °C @ UL/cUL use
Extended ambient conditions
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