Wire wrapping Siemens

Область применения



You are looking for an automation solution with which you can operate your wire wrapping machine at the highest possible performance and with the best possible winding quality? Irrespective of whether your machine technology is a flyer, template, needle or field coil winder, we provide the correct answer with SIMOTION. With innovative control algorithms for actively controlled wire braking, this Motion Control System combines a smooth winding process without wire stretching with an increased winding speed.

Обзор



Wire wrapping machines are used to manufacture coils, transformers and motor windings. The wire is wrapped from a coil directly on to the coil form or a template under an adjustable tensile force. Depending on the winding speed, the acentric geometry of the body to be wrapped produces fluctuating tensile forces that influence the process. The better the resulting tensile force peaks on the wire are limited by a high-performance control, the better the quality of the wrapped part. On the other hand, a higher speed limit during winding can also be achieved.

Дизайн



The wire is unwrapped from a coil under adjustable tension by a "mechanical wire brake" and wound either directly onto the coil form or onto a template. During the winding process itself, the feed axes of the winding devices are in operation as well as the winding and braking axes. A further 5 to 6 drives are typically employed as feed, setup and part handling axes.

In an automotive production line, the wire wrapping machine is linked up to armoring and winding overhang forming machines, automatic pull-in machines (which draw the windings into the stator) and other handling machinery.

Automation solution for wire wrapping machine

Особенности



Advantages at a glance

  • Constant high quality of winding thanks to effective motion control and adaptive tensile force limiting algorithm
  • Shorter production downtimes through time-optimized motion sequences
  • High degree of flexibility thanks to an automation system which is fully integrated from the controller to the drive axes
  • Standardized servicing and diagnostic options makeservicing easier.

Дальнейшая информация



More information can be found on the Internet at

http://www.siemens.com/metalforming