FM 451 positioning module Siemens

Область применения



The FM 451 three-channel positioning module handles the adjustment of mechanical axes in the case of rapid-traverse and creep-speed drives. The module is intended for the positioning of adjusting and setup axes, preferably with standard motors, controlled via contactors or frequency converters.

The module is used in:

  • Packaging machines
  • Lifting gear and conveying equipment
  • Woodworking machinery
  • Paper and printing machinery
  • Rubber- and plastics-processing machines

Обзор


  • Three-channel positioning module for rapid/slow-action drives
  • 4 digital outputs per channel for motor control
  • Displacement measurement incremental or synchronous-serial

Note

Displacement measuring systems and precut/preassembled cables for counting and positioning functions are available under SIMODRIVE Sensor or Motion Connect 500.

http://www.siemens.com/simatic-technology

Дизайн



A positioning controller with the FM 451 features the following essential components:

  • FM 451:
    • For positioning three independent axes
  • S7-400 CPU:
    • For sequence control
    • For starting and stopping positioning actions
  • Programming device:
    • For programming the STEP 7 program
    • For parameterizing the FM 451 with STEP 7 via parameterization screen forms
    • For testing and startup
  • Operator panel:
    • For operator control and monitoring of the machine
    • For error diagnostics

The connection between the FM 451 and the CPU is established by means of technology blocks.

Функции



Positioning functionality

  • Setup:
    Move the rapid-traverse or creep-speed axis into position at the touch of a button (jog mode).
  • Absolute incremental feed:
    The axis is moved to an absolute target position. The numerical values are stored in a table on the FM 451.
  • Relative incremental feed:
    The axis is moved through a set route.
  • Reference point motion:
    For synchronization after the PLC has been turned in when using incremental position encoders.

Special functions

  • Set actual value
  • Set reference point
  • Delete distance to go

Mode of operation

Preparatory steps for a positioning task:

  • Coordination of mechanical system and electronics:
    Easily achieved by entering machine data.
  • Specify target position(s) via the S7 CPU or configuration software
  • Transfer the interface signals from the CPU to the FM 451 (start, stop)

The FM 451 handles the actual positioning:

  • 4 digital outputs controlling the rapid-traverse, creep-speed, counterclockwise and clockwise functions are assigned to each channel.
  • Creep speed or rapid-traverse/creep speed is specified depending on the distance to the target.
  • After the cutoff point is reached, the module monitors the target approach. After the target area is reached, a signal is sent to the CPU.

Технические данные



Order number

6ES7451-3AL00-0AE0

SIMATIC S7-300, FM 451

Supply voltage

 

Rated value (DC)

24 V

Input current

 

Current consumption, typ.

550 mA

Encoder supply

 

5 V encoder supply

 

  • 5 V

Yes

  • Output current, max.

210 mA

  • Cable length, max.

35 m; at max. 210 mA

24 V encoder supply

 

  • 24 V

Yes

  • Output current, max.

300 mA

  • Cable length, max.

100 m; at max. 300 mA

Absolute encoder (SSI) encoder supply

 

  • Absolute encoder (SSI)

Yes

  • Type of output voltage

24 V DC

  • Output current, max.

300 mA

  • Cable length, max.

300 m; At max. 156 kbit/s

Power loss

 

Power loss, typ.

3.6 W

Digital inputs

 

Number of digital inputs

12; 4 per axis

Functions

Reference cams, reversing cams, flying actual value setting, start/stop positioning

Input voltage

 

  • Rated value (DC)

24 V

  • for signal "0"

-3 to +5V

  • for signal "1"

+11 to +30V

Input current

 

  • for signal "1", typ.

6 mA

for 2-wire sensor

 

  • for signal "1", typ.

30 mA

Digital outputs

 

Number of digital outputs

12; 4 per axis

Functions

Rapid traverse, creep, run right, run left

Short-circuit protection

Yes

Output voltage

 

  • for signal "1", min.

UP -3 V

Output current

 

  • for signal "1" permissible range for 0 to 55 °C, max.

600 mA; with UPmax

  • for signal "0" residual current, max.

0.5 mA

Encoder

 

Connectable encoders

 

  • Incremental encoder (symmetrical)

Yes

  • Incremental encoder (asymmetrical)

Yes

  • Absolute encoder (SSI)

Yes

Encoder signals, incremental encoder (symmetrical)

 

  • Trace mark signals

A, notA, B, notB

  • Zero mark signal

N, notN

  • Input signal

5 V difference signal (phys. RS 422)

  • Input frequency, max.

1 MHz

Encoder signals, incremental encoder (asymmetrical)

 

  • Trace mark signals

A, B

  • Zero mark signal

N

  • Input voltage

24 V

  • Input frequency, max.

50 kHz; for 25 m cable length, 25 kHz for 100 m cable length

  • Cable length, shielded, max.

100 m

Encoder signals, absolute encoder (SSI)

 

  • Input signal

5 V difference signal (phys. RS 422)

  • Data signal

DATA, notDATA

  • Clock signal

CL, notCL

  • Telegram length, parameterizable

13 or 25 bit serial

  • Clock frequency, max.

1.25 MHz

  • Gray code

1

  • Cable length, shielded, max.

300 m; At max. 156 kbit/s

Potential separation

 

Potential separation digital inputs

 

  • Potential separation digital inputs

Yes

Potential separation digital outputs

 

  • Potential separation digital outputs

Yes

Degree and class of protection

 

Degree of protection acc. to EN 60529

  • IP20

Yes

Ambient conditions

 

Ambient temperature during operation

 

  • min.

0 °C

  • max.

55 °C

Ambient temperature during storage/transportation

 

  • min.

-40 °C

  • max.

70 °C

Relative humidity

 

  • Humidity class F

Yes

Connection method

 

required front connector

1x 48-pin

Dimensions

 

Width

50 mm

Height

290 mm

Depth

210 mm

Weights

 

Weight, approx.

1 300 g