FM 453 positioning module Siemens

Область применения



The FM 453 is an intelligent, three-channel module designed for a wide range of positioning tasks using servo and/or stepper motors.

It can be used for simple point-to-point positioning tasks as well as for complex traverse profiles with the most stringent demands for dynamic response, accuracy, and velocity.

It is the ideal solution for positioning tasks in machines with high clock rates and for multi-axis machines

The FM 453 is designed for up to 3 independent servo and/or stepper motors and can be used with infeed, positioning, setup, and transport axes (linear and rotary axes) in:

  • Machine tools, printing, paper, textile and packaging machines
  • Handling, feeding and installation equipment

Обзор


  • Positioning module for servo and/or stepper motors in machines with high clock-pulse rates
  • Can be used for simple point-to-point positioning and for complex traversing profiles
  • Up to 3 independent motors can be controlled

Note:

We offer position measuring systems and preassembled connecting cables for counting and positioning functions under SIMODRIVE Sensor or Motion Connect 500.

Further information can be found on the Internet at:

http://www.siemens.com/simatic-technology

Дизайн



A positioning controller with the FM 453 features the following essential components:

  • FM 453:
    • For positioning up to 3 servo and/or stepper motors
  • SIMODRIVE 611A/SIMOSTEP:
    • For the power activation of the servo/stepper motors
  • S7-400 CPU:
    • For sequence control
    • For starting and stopping positioning actions
  • Programming device:
    • For programming the STEP 7 program
    • For parameterizing the FM 453 with STEP 7 via parameterization screen forms
    • For testing and startup
  • Operator panel:
    • For operator control and monitoring of the machine
    • For error diagnostics

Функции



Positioning functionality

  • Setup:
    Move the axis into position at the touch of a button (jog mode)
  • Incremental feed:
    Move axes along paths already filed in a table (for example, at initial startup).
  • MDI (Manual Data Input)/MDI on-the-fly:
    Positioning to any positions at any speed.
  • Automatic follow-on block/single block:
    Traversing of complex positioning profiles; continuously/successive, forward/backward.

Special functions

  • Longitudinal measuring
  • Start and stop positioning runs via the fast input of the FM 453
  • Jerk limitation
  • Set actual value on-the-fly,

Mode of operation

The following preparatory steps must be carried out:

  • Coordination of mechanical system and electronics:
    User-friendly input of machine data with the configuring software (in the scope of supply of the configuring package)
  • Specify traversing paths:
    • For simple point-to-point positioning:
      Specify end position and traversing speed via the S7 CPU.
    • Complex traversing profiles:
      Traversing programs created with parameter screen forms acc. to DIN 66025 on the programming device or in teach-in mode

The parameterization data is stored retentively on the FM 453:

  • Machine data
  • Tool compensation data
  • Traverse programs
  • Incremental dimensions

The FM 453 handles the actual positioning of the axes. The drive interface controls the motors:

  • Servo motor: -10 V to +10 V.
  • Stepper motor: Pulse/direction

Encoders (SSI or incremental) report the current axis position. The stepper motor can also be operated without encoders.

Технические данные



Order number

6ES7453-3AH00-0AE0

SIMATIC S7-400, FM 453

Supply voltage

 

Auxiliary voltage

 

  • Rated value (DC)

24 V

  • dynamic range

18.5 to 30.2V

  • static area

20.4 to 28.8V

Input current

 

from load voltage1L+, max.

1 A; with 24 V position encoder; 1 A for 5 V position encoder

from load voltage 2L+ to 4L+, max.

2 A; Per channel

from backplane bus 5 V DC, max.

1.6 A; Rated current

Encoder supply

 

5 V encoder supply

 

  • 5 V

Yes

  • Output current, max.

300 mA

  • Cable length, max.

35 m; at max. 210 mA; 25 m at max. 300 mA

24 V encoder supply

 

  • 24 V

Yes

  • Cable length, max.

100 m; at max. 300 mA

Power loss

 

Power loss, max.

8 W

Digital inputs

 

Number of digital inputs

6; for each channel/axis

Functions

configurable

Input voltage

 

  • Rated value (DC)

24 V

  • for signal "0"

-3 to +5 V (max. 3 mA)

  • for signal "1"

11 to 30 V (max. 7 mA)

Input delay (for rated value of input voltage)

 

for standard inputs

 

  • at "0" to "1", max.

15 µs; via input voltage range, 8 µs at 24 V DC

  • at "1" to "0", max.

45 µs; via input voltage range

Digital outputs

 

Number of digital outputs

4; for each channel/axis

Functions

configurable

Short-circuit protection

Yes

Output voltage

 

  • Rated value (DC)

24 V

  • for signal "1", min.

UP - 0,3 V

Output current

 

  • for signal "1" rated value

0.5 A; at 40 °C; 0.1 A at 60 °C

  • for signal "1" permissible range for 0 to 40 °C, min.

5 mA

  • for signal "1" permissible range for 0 to 40 °C, max.

0.6 A

  • for signal "1" permissible range for 40 to 60 °C, min.

5 mA

  • for signal "1" permissible range for 40 to 60 °C, max.

0.12 A

  • for signal "0" residual current, max.

2 mA

Switching frequency

 

  • with resistive load, max.

100 Hz

  • with inductive load, max.

0.25 Hz

Encoder

 

Connectable encoders

 

  • Incremental encoder (symmetrical)

Yes

  • Absolute encoder (SSI)

Yes

Encoder signals, incremental encoder (symmetrical)

 

  • Input signal

5 V difference signal (phys. RS 422)

  • Input frequency, max.

1 MHz; for 10 m cable length; 0.5 MHz for 35 m cable length

Encoder signals, absolute encoder (SSI)

 

  • Input signal

5 V difference signal (phys. RS 422)

  • Clock frequency, max.

1.25 Mbit/s at 10 cable length (2.5 Mbit/s available soon)

  • Cable length, shielded, max.

250 m; At max. 156 kbit/s

Drive interface

 

Signal input I

 

  • Type

Drive interface step, signal input "READY 1"

  • Function

"Power section ready" where Ui < 1 V, Ii = 2mA

Signal output I

 

  • Type

5 V (phys. RS 422)

  • Function

Clock pulse, direction, enable, current control

  • Differential output voltage, min.

2 V; RL = 100 Ohm

  • Differential output voltage for signal "0", max.

1.1 V; Io = 30 mA

  • Differential output voltage, for signal "1", min.

3.7 V; Io = -30 mA

  • Load resistance

55 Ω

  • Pulse frequency

200 kHz; 500 kHz available soon

  • Cable length, max.

35 m; 35 m with symm. transmission; 10 m with asymm. transmission

Signal output II

 

  • Type

Contact relay

  • Function

Drive disconnection for operation

  • Load

1 A/50 V/30 VA DC

Signal output III

 

  • Type

Analog output

  • Function

Drive interface Servo: Setpoint output for drive

  • Output voltage

-10 to +10V

  • Output current

-3 to +3 mA

  • Cable length, max.

30 m

Potential separation

 

Potential separation digital inputs

 

  • Potential separation digital inputs

Yes; Optocoupler

Potential separation digital outputs

 

  • Potential separation digital outputs

Yes; Optocoupler

Degree and class of protection

 

Degree of protection acc. to EN 60529

  • IP20

Yes

Ambient conditions

 

Ambient temperature during operation

 

  • min.

0 °C

  • max.

55 °C

Ambient temperature during storage/transportation

 

  • min.

-40 °C

  • max.

70 °C

Relative humidity

 

  • Humidity class F

No

Connection method

 

required front connector

1x 48-pin

Dimensions

 

Width

50 mm

Height

290 mm

Depth

210 mm

Weights

 

Weight, approx.

1 620 g